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Main => Project Announcements => Topic started by: jlfreund on October 04, 2015, 08:05:13 pm

Title: Wall-e
Post by: jlfreund on October 04, 2015, 08:05:13 pm
First some background.  My last build in 2011 was a complete refurb (http://forum.arcadecontrols.com/index.php/topic,115333.msg1240991.html#msg1240991) of my first UA2 cabinet from way back in 2006 (http://forum.arcadecontrols.com/index.php/topic,57847.0.html).  The first cab had a bunch of HW problems, so for the second cab, I gutted and replaced everything with nice stuff (including a new Makvision 32" CRT".  That worked well for a year until I brought it in to work when I had to move out of my house during a remodel.  Some people at work loved the game, but at some point a lot of items got trashed: the keyboard tray, CP mounting, arcade guns, and computer software were all completely broken beyond repair.  Also, when I moved back into the house, and later re-finished the garage with nice stuff, I decided I did want a nice arcade game, but not the footprint of the big UA2 from 2006.

I started thinking about this project a year ago after finishing some other home projects.  The concept I had in mind was to build a more compact wall mounted cabinet ("wall-e").  I used a hacksaw to cut about 8" off one of my garage door rails, took some wall-mounted garage cabinets down and shifted everything on that wall 8" to the right to make room for wall-e.  Since I planned to put an arcade at that spot when the garage was going up during the remodel, I had coax, ethernet, and power in the wall, but had to open it up to move all the outlets to the right place.

One of my goals for this project was to double the arcade as an entertainment center for the garage.  To that effect, it will have a 32" TV so we can watch TV while on the treadmill facing that wall.  It will also have a Roku, Tivo mini (networked to the main Tivo), HDMI switch, speakers, amplifier, headphone jack, and bluetooth transmitter to round out the entertainment features.

All those parts will be new, as well as the trackball, and some buttons. However, I was able to salvage and plan to re-use many parts from the old machine that are still mint, including: Marquees, backlight, and marquee clips, SmartHome master power bar, 2 Happ rotaries and interface board, push/pull spinner and interface board, Happ 4way, and hopefully the arcade guns and ultimarc minipac (not sure if those will work yet). 
Title: Re: Wall-e
Post by: jlfreund on October 04, 2015, 08:27:36 pm
Some part info:

I got this TV for free at BestBuy from a promotion when I bought my family room TV a couple years ago. 
http://www.samsung.com/us/support/owners/product/UN29F4000AFXZA (http://www.samsung.com/us/support/owners/product/UN29F4000AFXZA)

Topping TP21 Amplifier $80. I was able to find a shaft extender (no jokes, please) so I can mount the knob outside the cabinet.  But more on that when we get to that part of the story.
Topping-TP21-Digital-Amplifier-Headphone (http://www.amazon.com/Topping-TP21-Digital-Amplifier-Headphone/dp/B005CRLZGE)

I also plan to get this Bt transmitter so we can watch TV and listen to music without disturbing others :)
Miccus-Home-RTX-Bluetooth-Transmitter (http://www.amazon.com/Miccus-Home-RTX-Bluetooth-Transmitter/dp/B00713RSE0/ref=sr_1_1?s=electronics&ie=UTF8&qid=1426770843&sr=1-1&keywords=powered+bluetooth+transmitter)

Not sure what to use for the HDMI switch yet.  I bought this one, but it's pretty flakey in that the auto-sensing is easily confused.  I read that this is a common problem with HDMI switches.  Ideally, I'd like to get one with NO auto-sensing so that you have to use the remote control to switch inputs.   But I'm still looking for that part.
Etekcity HDMI 4 Port Switch with Wireless Remote (http://www.walmart.com/ip/40010814?wmlspartner=wlpa&adid=22222222227028232903&wl0=&wl1=g&wl2=c&wl3=60519893049&wl4=&wl5=pla&wl6=95214280809&veh=sem)

Read good things about these, so got em:
Poly-Planar Gray 3-Inch Round Flush Mount Speakers (http://www.amazon.com/gp/product/B00197V836/ref=pd_lpo_sbs_dp_ss_3?pf_rd_p=1944687462&pf_rd_s=lpo-top-stripe-1&pf_rd_t=201&pf_rd_i=B00INA9LRM&pf_rd_m=ATVPDKIKX0DER&pf_rd_r=0BH69V0E9H06R32V0DGY)
Title: Re: Wall-e
Post by: jlfreund on October 04, 2015, 08:38:42 pm
Also, just wanted to give a shout to 2084 for his Out of Wall Space (http://forum.arcadecontrols.com/index.php/topic,141265.msg1461909.html#msg1461909) projects which were the inspiration for this one.  BTW Robotron is my favorite game.  I printed out his panorama wall picture for my project folder and refer to that for motivation :)

-Jason
Title: Re: Wall-e
Post by: jlfreund on October 10, 2015, 09:34:31 pm
My CP Top will be a sandwich with unfinished MDF on the bottom, a layer of printed artwork, then a 1/8" sheet of acrylic.  I'm using the same artwork and CP layout as my last cabinet, except this one is about 8" narrower.  This weekend, I traced a paper template of the CP top and delivered it to Tap Plastics for cutting.  I think last time (5 years ago), the same job cost about half as much (current price $150) but it's probably worth it since I've had so much trouble trying to drill holes in 1/8" acrylic by hand.

I also bought a sheet of 3/16" acrylic for the bezel today and it fits perfectly.  I used a jig to route a little groove all the way up the sides of the cabinet to slide in the bezel.  To remove the bezel, the top panel of the cabinet just pops off (it's resting on little dowel rods) so you can slide the acrylic sheet up and out.  The TV's VESA mount will be bolted onto a 10" high MDF board spanning the cabinet and holding the TV flush up against the bezel.

The CP itself also is just designed to slide in and rest on the cabinet.  I reserved 3/4" space around the inside edge on the bottom to attach a little wooden guide underneath to help hold the panel in place so it shouldn't jiggle around  while playing.  You can kind of see a pencil trace on the CP photo where those wooden guides will be glued on under the CP top.  But I'm still a little concerned that the whole panel might jump up while playing.  My friend made a bartop with the same drop-in CP top design, and it's solid most of the time, but when I get excited playing Robotron on his machine (it's an exciting game), I've had the CP top jump up a few times.  I do want the CP top to be very easy to install and remove (and the cabling will be designed for easy disconnect), but if anyone can think of a scheme to lock it down (without sacrificing the easy installation or look of the cabinet), please let me know.

As you can see the woodwork is complete (including the nice keyboard tray), and I hope to finish filling holes, sanding and prepping for paint next weekend.

Jason
Title: Re: Wall-e
Post by: TheDude on October 11, 2015, 07:27:15 am
Like it so far !Good job
Title: Re: Wall-e
Post by: jlfreund on November 27, 2015, 07:55:14 pm
Thanks, dude!  Time for an update...  I've been working pretty steadily, maybe a couple hours per week for the past couple months.

I struggled a bit with how to mount the cabinet to the wall, and the monitor to the cabinet in such a way that it would be easy to service, and came up with a compromise.  The cabinet would be screwed into the wall so it's tight and secure.  But the monitor would be easily removed so I could get back there without messing with anything.   This is where I think I came up with the best innovation for the project: using dowel rods as hangers.  The monitor easily drops onto a set of 4 pegs on the side of the sides of the cabinet.

Another thing that worked out well was mounting the control panel top onto the cabinet in such a way that it could easily be removed.   The top-most panel is also resting on dowel rods so that it can pop off revealing troughs routed out in the sides where the bezel (which rests on the CP top) can easily be slid up and out.  With that out of the way, you can just lift the CP top off the base.  It has 2 guides on the left and right edges to allow for a really snug fit, which I think should survive years of my poor sportsmanship playing robotron.

You can't see from the photos very clearly, but I've mounted the volume control knob, headset jack, master power switch, and 2 USB ports (for the Aimtraks) on the sides of the cabinet. 

The part that didn't come together as well as I hoped was the painting.  I've always been nervous about the finish, and originally thought I could bypass this step by using commercial grade laminated particle board (the stuff they use to make modern furniture) but I chickened out, and instead opted to try spray painting laminate.  Even though I used bondo, filler, sanding, and 2 coats of primer rolled on, the spray painted finish was a mixed bag.  If you stand next to it and examine the sides, you can really see every imperfection of the wood that didn't quite get sanded away perfectly.  Maybe one day I'll cover the sides with nice side art (or plain black laminate) -- then I think it could still come out looking perfect.

Next steps: wiring the underside of the CP top, adding the compy, tivo, roku, smart power strip, speakers, marquee..  To be continued...
Title: Re: Wall-e
Post by: Locke141 on November 27, 2015, 08:30:18 pm
This looks nice so far. :applaud:

Title: Re: Wall-e
Post by: mgb on November 28, 2015, 09:57:00 am
Oh I get it, "WALL"-E

looks good so far
Title: Re: Wall-e
Post by: jlfreund on December 25, 2015, 05:46:58 pm
Merry Christmas to me!

Just as I predicted, I finished just in time for Christmas (yay!).  Overall, I'm pretty happy with the result, and I'm looking forward to the long tail of tuning all the games and game lists, etc.  Here's the retrospective:

PRO's :

CON's:

I guess you're never really *done* with a MAME project -- I'm sure I'll discover many more problems as I break in the machine :)

Jason
Title: Re: Wall-e
Post by: jlfreund on February 07, 2021, 04:06:03 pm
Note, built an "alternate" starwars control panel for this one here: http://forum.arcadecontrols.com/index.php/topic,164511.msg1732909.html#msg1732909