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Main => Main Forum => Topic started by: rdagger on October 15, 2003, 09:24:40 pm

Title: Star Wars Yoke Spring Replacement
Post by: rdagger on October 15, 2003, 09:24:40 pm
I finally found a Star Wars yoke. ;D  Well actually it is a S.T.U.N Runner yoke, but it appears to be identical except the handles have thumb rests.  Anyway, one  of the y-axis springs that centers the yoke is missing.  I tried a few hardware stores with no luck.  Anyone know where I can find the springs?

Also, there was long topic regarding replacement gears that concludes with getting 'em at wmberg.com.  Anyone know the part number for the smallest y-axis gear? (mine is cracked)
Title: Re:Star Wars Yoke Spring Replacement
Post by: rdagger on October 18, 2003, 02:44:37 am
     Well I ended up making new springs.  It was actually pretty easy.  Here are some tips in case anyone wants to make their yoke center better.  I couldn't find replacements for the 20 year old original springs so I just bought a big 10 inch spring that was the same diameter and about the same tension at my local hardware store.  The first mistake I made was that springs come in 2 orientations.  Looking down on the spring they either spiral down clockwise or counter-clockwise.  The original yoke spirals clockwise.  The spring I bought was the opposite.  I tried to make a replica of the original spring but it was impossible because of the orientation.  Therefore, I made a spring that was a mirror image.   I didn't have any proper tools to work with springs, but I found that all you need is 2 vice-grip pliers.  The easiest way to cut a big spring is just to clamp it with both pliers about 1/4 inch apart and then just bend back and forth until it breaks.  
     Each axis of the yoke is centered by 2 springs pulling down on opposite sides of a crossbar perpendicular to the axis.  Since my new springs were opposites of the original, I had to insert them so they both pushed up on the crossbar.  This seems to work as well as the original layout.  The next trick is adjusting the tension.  After I put the new springs in, I found that the yoke would pull to one direction.  I tried tightening the other direction, but it only made the centering worse and it made the action very stiff.  I finally realized that the trick was to loosen instead of tighten.  At dead center the yoke springs should have no tension on them.  This optimizes the centering and makes for a very fluid range of motion.