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Main => Project Announcements => Topic started by: Sir Kayne on September 26, 2011, 05:20:10 pm

Title: Soulcalibur Project (Namco cabinet reproduction)
Post by: Sir Kayne on September 26, 2011, 05:20:10 pm: After many reflection of building a cabinet I finally decide to reproduce a real Namco Cabinet.
Originally made for Tekken and after adapt to Soulcalibur.
This Soulcalibur version is very hard to find (the foto that I post here is one of the rare picture I could find)

(http://hico-srv004.pixhotel.fr/sites/default/files/gamoovernet/20101126214558-Sir%20Kayne-SoulcaliburWIPTeaser.png)

But I will do some change :
-27" 16/9 screen (because I don't find any other screen for the moment, but the cabinet will accept 4/3 too)
- Multi support systeme : Jamma/Jamm+/NeoGeo/DC/PS2/PC
- Completely disassemble feature (better for transport and move in a other room for example)

Ok, let's go !

First I modelize completely the woodworking under Turbocad :
(http://hico-srv004.pixhotel.fr/sites/default/files/styles/gamoovernet690px/public/gamoovernet/20101126215739-Sir%20Kayne-ArcadeBox169SoulcaliburV40H180.jpg)
That's give an idea of the cabinet and exactly what I need for material.

Here Inside:
(http://hico-srv004.pixhotel.fr/sites/default/files/gamoovernet/20101127215554-Sir%20Kayne-ArcadeBox169SoulcaliburFACE.jpg)
(http://hico-srv004.pixhotel.fr/sites/default/files/gamoovernet/20101127221512-Sir%20Kayne-ArcadeBox169SoulcaliburSans-side.jpg)
You can notice the system of the inside table.
The monitor will be fix on this table and not fix on the side. I do that for the disassemble possibility and for more general strength:)

The project is good advance, but I will post you all the work until now (I begin the 26th November 2010, unfortunately I don't have too much time :-\)
PS : Sorry for my english, I come from France, but I want share this experience from scratch project on this famous forum ;) Hope you will enjoy !
Title: Re: Soulcalibur Project (Namco cabinet reproduction)
Post by: Sir Kayne on September 27, 2011, 05:56:21 am: Ok, first the material

(http://hico-srv004.pixhotel.fr/sites/default/files/gamoovernet/20101127223722-Sir%20Kayne-Matiere-premiere.JPG)
19mm and 10mm Medium plate, 16mm Aglo Wood and a strong 22mm Plywood for the bottom

(http://hico-srv004.pixhotel.fr/sites/default/files/styles/gamoovernet690px/public/gamoovernet/20101127222410-Sir%20Kayne-Traverse-pour-la-table.JPG)
And some "real" wood

Let's start !
Stage 1 : Inside Part

The CAD blueprint
(http://hico-srv004.pixhotel.fr/sites/default/files/gamoovernet/20101128203018-Sir%20Kayne-chassis.jpg)
(http://hico-srv004.pixhotel.fr/sites/default/files/gamoovernet/20101128203039-Sir%20Kayne-chassisRender.jpg)

Preparing the wood
(http://hico-srv004.pixhotel.fr/sites/default/files/gamoovernet/20101128203341-Sir%20Kayne-Decoupage-des-pieds.JPG)

Should assemble something like that
(http://hico-srv004.pixhotel.fr/sites/default/files/gamoovernet/20101128204018-Sir%20Kayne-Assemblage-Pied-table-difficulty-pour-etre-droit.JPG)
It's pretty hard to be 100% by woodworking

Drilling
(http://hico-srv004.pixhotel.fr/sites/default/files/gamoovernet/20101128210327-Sir%20Kayne-Tourillonage-des-pieds.JPG)

And first test...
(http://hico-srv004.pixhotel.fr/sites/default/files/gamoovernet/20101128204839-Sir%20Kayne-Table-pied-tourillons.JPG)
Look good !

Test with the 4 legs
(http://hico-srv004.pixhotel.fr/sites/default/files/gamoovernet/20101129222247-Sir%20Kayne-Table-essaie-1.JPG)
The stability is really poor

I had some extra wood
(http://hico-srv004.pixhotel.fr/sites/default/files/gamoovernet/20101129222357-Sir%20Kayne-Table-Renfort-traverse-basse.JPG)

Test again, Look better ;D
(http://hico-srv004.pixhotel.fr/sites/default/files/gamoovernet/20101129223204-Sir%20Kayne-DSC00253.JPG)

Time to glue !
(http://hico-srv004.pixhotel.fr/sites/default/files/styles/gamoovernet690px/public/gamoovernet/20101209205145-Sir%20Kayne-Serrage-chassis.JPG)
That a complicate part and you must be at two minimum to fix it good !
Thanks to my neighbor ;D

After the dry (24 hours later)
(http://hico-srv004.pixhotel.fr/sites/default/files/gamoovernet/20101209205626-Sir%20Kayne-Essaie-Chassis-1.JPG)

As you can see, it's not perfect, but hopefully the wood can be move a little
(http://hico-srv004.pixhotel.fr/sites/default/files/gamoovernet/20101209205739-Sir%20Kayne-Decalage.JPG)

I ifx the leg on the Ply botton
(http://hico-srv004.pixhotel.fr/sites/default/files/gamoovernet/20101211201036-Sir%20Kayne-Fixation-des-pieds.JPG)
With bracket

and dowelled join for be sure
(http://hico-srv004.pixhotel.fr/sites/default/files/gamoovernet/20101214211653-Sir%20Kayne-Tourillon-pied-brut.JPG)
(http://hico-srv004.pixhotel.fr/sites/default/files/gamoovernet/20101214211839-Sir%20Kayne-Tourillon-pied.JPG)

more to come !
Title: Re: Soulcalibur Project (Namco cabinet reproduction)
Post by: jmike on September 27, 2011, 07:48:14 am: :applaud: :applaud:
This thing is going to look awesome. Love the step-by-step and even the blueprints. Just make sure the base is secure, I would have doubled up on your side pieces or even used 2x4's. The frame is very important, it has to be able to hold everything up. Good luck and keep posting more pics

:cheers:
Title: Re: Soulcalibur Project (Namco cabinet reproduction)
Post by: matsadona on September 27, 2011, 09:26:47 am: Why don't I see any pictures? ???
Title: Re: Soulcalibur Project (Namco cabinet reproduction)
Post by: Sir Kayne on September 27, 2011, 09:58:59 am: Quote from: matsadona on September 27, 2011, 09:26:47 am
Why don't I see any pictures? ???
Strange...I want not upload "again" the pictures (store on a French server), but if nobody can see it, I will post them on arcadecontrol.
Title: Re: Soulcalibur Project (Namco cabinet reproduction)
Post by: Yvan256 on September 27, 2011, 10:14:08 am: Ha! "Stage 1 : Inside Part"... merci pour le sourire ce matin (08:00 EST). C'est la première fois que je vois quelqu'un faire ça pour son historique de construction. :)

I agree with jmike, make absolutely sure that your base is very strong, especially since you seem to have a huge CRT monitor on top of it. Then again, if you secure your side panels properly that will also add a lot of strength.
Title: Re: Soulcalibur Project (Namco cabinet reproduction)
Post by: Sir Kayne on September 27, 2011, 11:45:32 am: Don't worry, the base is strong enough, I can climb on it :lol
The structure is very stable, especially when all the part will be fix.
The huge Side will fix the inside structure (the two side are fix together by the rear plate of the cabinet).

I study the question...See the picture I post
The arrow indicate the force apply by the element

The Side stabilize Left and Side movement
The Coinbox will stabilize front movement (normally, they should not be such movement)
The Rear plate stabilize the two side (fix them together).
Title: Re: Soulcalibur Project (Namco cabinet reproduction)
Post by: TopJimmyCooks on September 27, 2011, 11:53:51 am: I agree that you're not going to have any durability problems with that size lumber for the frame. Nice joinery. Welcome.
Title: Re: Soulcalibur Project (Namco cabinet reproduction)
Post by: Sir Kayne on September 27, 2011, 06:49:28 pm: Thanks !

Ok, time for...
Stage 2 : The Sides

First I look for a software to optimize the cut of the panels:
Opticoupe, Astra S-netting,...

Finaly, I Idea from the two software and optimize myself again
(http://files.gamoover.net/files/imagecache/forum_default/forum_pics/20101201222829-Sir%20Kayne-n7.jpg)

After I take pleasure to calculate the different measures.
(http://files.gamoover.net/files/imagecache/forum_default/forum_pics/20101201224027-Sir%20Kayne-n8.jpg)

Ok, sword up and let's cut !
(http://files.gamoover.net/files/imagecache/forum_default/forum_pics/20101201223848-Sir%20Kayne-Tracage-des-side-calcul-arc-technique-de-la-lame.JPG)

The ultimate weapon (with laser sight) ;D
(http://files.gamoover.net/files/imagecache/forum_default/forum_pics/20101206205050-Sir%20Kayne-Scie-circulaire.JPG)
Medium make many dust, the vaccum cleaner is welcome

Of course, I cut the two side in one time
(http://files.gamoover.net/files/imagecache/forum_default/forum_pics/20101205215247-Sir%20Kayne-Dy-coupe-des-sides-1.JPG)

Cutting with the jigsaw 36mm medium is not easy, I cut the curve in several part
(http://files.gamoover.net/files/imagecache/forum_default/forum_pics/20101205215851-Sir%20Kayne-Decoupage-des-courbes-2.JPG)
(http://files.gamoover.net/files/imagecache/forum_default/forum_pics/20101205220031-Sir%20Kayne-Decoupage-des-courbes-3.JPG)

I finish the side with the belt sander and hand sanding
(http://files.gamoover.net/files/imagecache/forum_default/forum_pics/20101221102117-Sir%20Kayne-DSC00283.JPG)

To finalize the two side, I use a copy tools with the wood router
(http://files.gamoover.net/files/imagecache/forum_default/forum_pics/20101229214720-Sir%20Kayne-Fraise-a-copier.JPG)

Little test :
(http://files.gamoover.net/files/imagecache/forum_default/forum_pics/20101229223821-Sir%20Kayne-Side-monty-.JPG)
(http://files.gamoover.net/files/imagecache/forum_default/forum_pics/20101229220658-Sir%20Kayne-Essai-fixation-side.JPG)
Look Ok !

Now I prepare the fixation for the rear panel
(http://files.gamoover.net/files/imagecache/forum_default/forum_pics/20101229222229-Sir%20Kayne-Essaie-Tasseau.JPG)

I ad a little wood 4x4mm on the inside base (at the bottom between the legs)
(http://files.gamoover.net/files/imagecache/forum_default/forum_pics/20101211201036-Sir%20Kayne-Fixation-des-pieds.JPG)

I fix it strongly with glue and screw
(http://files.gamoover.net/files/imagecache/forum_default/forum_pics/20101214212716-Sir%20Kayne-Fixation-tasseau6.JPG)

On the side I fix one too 2.5x2mm, to have something like that :
(http://files.gamoover.net/files/imagecache/forum_default/forum_pics/20101229223459-Sir%20Kayne-Tasseau-de-position-verticale.JPG)
It's use to support a little the side (but what support really the side, are strong screw) and especially help by the assembling (the side 1.8mx1.1m are very heavy).

Maybe, you will ask you, how I will fix the Side ?
Keep the outside aspect without seeing any screw ? ;)

Here the secret :
(http://files.gamoover.net/files/imagecache/forum_default/forum_pics/20110213225718-Sir%20Kayne-n21.jpg)
(sorry, the picture is in french)
I will use a strong screw with two nuts. The nuts 1 fix the screw on the side, the second nut 2 fix the side on the inside base.
I carve the inside base a little so the nut1 dive in. Only nut2 is use for assemble and disassemble.
Sorry, I don't know if my explication are good enough :lol
Title: Re: Soulcalibur Project (Namco cabinet reproduction)
Post by: jayska01 on September 27, 2011, 08:52:45 pm: >:D >:D >:D your going to have buy alot of beer for your friends to move this monster >:D
Title: Re: Soulcalibur Project (Namco cabinet reproduction)
Post by: emphatic on September 28, 2011, 02:39:43 am: This'll be heavy but awesome. :applaud:
Title: Re: Soulcalibur Project (Namco cabinet reproduction)
Post by: Sir Kayne on September 28, 2011, 04:02:25 am: Of course, there will be strong rolls under ready to support over 200Kg.

I estimated the cabinet (with monitor) about 180Kg. (~400lb).
Title: Re: Soulcalibur Project (Namco cabinet reproduction)
Post by: Sir Kayne on September 28, 2011, 07:38:04 am: Stage 3 : The back panels

Target is that :
(http://files.gamoover.net/files/imagecache/forum_default/forum_pics/20101218215622-Sir%20Kayne-n9.jpg)

The first difficulty was to cut the angle, I use a circular table saw.

After, a another challenge is to install the wood block at same high and position of the Side.
(http://files.gamoover.net/files/imagecache/forum_default/forum_pics/20101231215444-Sir%20Kayne-Tasseau-P6.JPG)
I make a test and note the position

I insert special wood nuts (sorry I don't know the name in english)
(http://files.gamoover.net/files/imagecache/forum_default/forum_pics/20101231220829-Sir%20Kayne-Tasseau-et-Ecrou-de-frappe1.JPG)

Fix on my panel
(http://files.gamoover.net/files/imagecache/forum_default/forum_pics/20101231221156-Sir%20Kayne-Tasseau-et-P6-1.JPG)

Assemble and fix the wood block with screw on the Side.
(http://files.gamoover.net/files/imagecache/forum_default/forum_pics/20101231223736-Sir%20Kayne-Defaut-P6.JPG)

And so on for the other panels
(http://files.gamoover.net/files/imagecache/forum_default/forum_pics/20110101210213-Sir%20Kayne-Panneau-P5.JPG)
(http://files.gamoover.net/files/imagecache/forum_default/forum_pics/20110112140541-Sir%20Kayne-Panneau-P4-et-P5.JPG)
My angle cut of the panel seem to be good ;D

Now the bottom back panel
(http://files.gamoover.net/files/imagecache/forum_default/forum_pics/20110701234223-Sir%20Kayne-n40.jpg)

This part is a little different, because I will not disassemble it (normaly)
(http://files.gamoover.net/files/imagecache/forum_default/forum_pics/20101227202519-Sir%20Kayne-Tasseau-arriere-monty-final.JPG)
Use two wood fix on the bottons (screw and glue)

(http://files.gamoover.net/files/imagecache/forum_default/forum_pics/20101227202921-Sir%20Kayne-Tasseau-arriere-et-panneaux.JPG)
This part will be finish later.

Of course, for move the "monster", rolls are welcome !
Rear side
(http://files.gamoover.net/files/imagecache/forum_default/forum_pics/20110615004833-Sir%20Kayne-DSC00814.JPG)

Front side with directional rolls (like the Naomi cabinet)
(http://files.gamoover.net/files/imagecache/forum_default/forum_pics/20110615005035-Sir%20Kayne-DSC00815.JPG)

(http://files.gamoover.net/files/imagecache/forum_default/forum_pics/20110615005248-Sir%20Kayne-DSC00813.JPG)
(http://files.gamoover.net/files/imagecache/forum_default/forum_pics/20110615005409-Sir%20Kayne-DSC00816.JPG)

Each roll can support 70kg. in static and 40Kg. in movement, should be enough ! (if not I will had two more rolls).
Title: Re: Soulcalibur Project (Namco cabinet reproduction)
Post by: Yvan256 on September 28, 2011, 02:11:36 pm: Shouldn't at least two of those rollers have breaks/locks on them? Or are you planning on dancing around with the cabinet while playing? ;)
Title: Re: Soulcalibur Project (Namco cabinet reproduction)
Post by: Sir Kayne on September 28, 2011, 03:24:05 pm: Quote from: Yvan256 on September 28, 2011, 02:11:36 pm
Shouldn't at least two of those rollers have breaks/locks on them? Or are you planning on dancing around with the cabinet while playing? ;)
Yes, maybe...
I think the weight of the cabinet will be enough. But I plan to put leg leveler later.
Title: Re: Soulcalibur Project (Namco cabinet reproduction)
Post by: Sir Kayne on September 28, 2011, 07:11:46 pm: Something more for the side
The side are fix with 4 screws on the legs from the inside base
(http://files.gamoover.net/files/imagecache/forum_default/forum_pics/20110213223754-Sir%20Kayne-Side-4-vis.JPG)
(on this picture you see the coinbox, this will be explain just after in stage 4 ;D)

I put 3 screw more at the bottom
(http://files.gamoover.net/files/imagecache/forum_default/forum_pics/20110213224227-Sir%20Kayne-trou-ok-3.JPG)
That was not a good idea. I keep only one because it's easier to assemble and only necessary at the front finally.

Stage 4 : The front and coinbox part

Time to attack the front !

(http://files.gamoover.net/files/imagecache/forum_default/forum_pics/20110113132713-Sir%20Kayne-ArcadeBox169SoulcaliburV50H180.jpg)

First a test without fixing
(http://files.gamoover.net/files/imagecache/forum_default/forum_pics/20110113132810-Sir%20Kayne-Assemblage-coinbox-essaie.JPG)

Not so easy, I must take care of the panel control for adjusting perfectly the coinbox
(http://files.gamoover.net/files/imagecache/forum_default/forum_pics/20110113133926-Sir%20Kayne-ArcadeBox169SoulcaliburV50H1801.jpg)

I prepare the front coindoor part
(http://files.gamoover.net/files/imagecache/forum_default/forum_pics/20110131130007-Sir%20Kayne-Coinbox-defoncage.JPG)
(http://files.gamoover.net/files/imagecache/forum_default/forum_pics/20110131130415-Sir%20Kayne-Coinbox-finis.JPG)
I think the a real coindoor is the key of a real arcade cabinet 8)

Ok, now the glue part
(http://files.gamoover.net/files/imagecache/forum_default/forum_pics/20110205122539-Sir%20Kayne-Collage-coinbox.JPG)
I check alway if all is straight

Test with the front panel
(http://files.gamoover.net/files/imagecache/forum_default/forum_pics/20110205122644-Sir%20Kayne-Coinbox-assembly-.JPG)

Now some technical part.
Here are the system for fix the panel
(http://files.gamoover.net/files/imagecache/forum_default/forum_pics/20110209133228-Sir%20Kayne-n20.jpg)
I don't want see any screw outside, but that must stay disassembled.

Look something like that
(http://files.gamoover.net/files/imagecache/forum_default/forum_pics/20110213222734-Sir%20Kayne-Tasseau-Panneaux-avant.JPG)

I continue with the coinbox, I will fix it with 4 strong metal screw on the bottom
(http://files.gamoover.net/files/imagecache/forum_default/forum_pics/20110227224909-Sir%20Kayne-Coinbox-bas.JPG)
(http://files.gamoover.net/files/imagecache/forum_default/forum_pics/20110227225107-Sir%20Kayne-Coinbox-bas-2.JPG)

I prepare before the T-molding insert.
(http://files.gamoover.net/files/imagecache/forum_default/forum_pics/20110227235933-Sir%20Kayne-Coinbox-rainure-tmolding.JPG)

At the bottom I prepare something special (not present of the original cabinet)
(http://files.gamoover.net/files/imagecache/forum_default/forum_pics/20110227225602-Sir%20Kayne-Seuil-alu-fraisage2.JPG)
(http://files.gamoover.net/files/imagecache/forum_default/forum_pics/20110227225415-Sir%20Kayne-Seuil-alu-fraisage.JPG)
It's mean for an alu rail to protect the corner from some kick of angry players

Should look like that
(http://files.gamoover.net/files/imagecache/forum_default/forum_pics/20110227235546-Sir%20Kayne-Coinbox-Seuil-alu.JPG)

Ok, the wood block for the panel are ready
(http://files.gamoover.net/files/imagecache/forum_default/forum_pics/20110308131217-Sir%20Kayne-PA-Fixation2.JPG)

Adapted perfectly
(http://files.gamoover.net/files/imagecache/forum_default/forum_pics/20110308131821-Sir%20Kayne-Panneaux-avant-new2.JPG)

From inside, you can see the system
(http://files.gamoover.net/files/imagecache/forum_default/forum_pics/20110308132033-Sir%20Kayne-PA-Vue-int..JPG)
First it's was forsee to fix the panels with nuts, but the adjustment is so (too) just, that I don't need to fix more with nuts, I thinks.

Adjust such a construction is very hard when you don't have industrial cutting machine, that why I let cut the panel by the woodshop with the cutting robot ;D
Title: Re: Soulcalibur Project (Namco cabinet reproduction)
Post by: TopJimmyCooks on September 29, 2011, 11:29:09 am: Looking great - quality construction. :cheers:
Title: Re: Soulcalibur Project (Namco cabinet reproduction)
Post by: jmike on September 29, 2011, 12:15:22 pm: Quote from: TopJimmyCooks on September 29, 2011, 11:29:09 am
Looking great - quality construction. :cheers:

+1. Superb job. This thing is coming together really quick.

:applaud:
Title: Re: Soulcalibur Project (Namco cabinet reproduction)
Post by: Sir Kayne on September 29, 2011, 06:19:11 pm: Thanks !
Actually the cabinet is more advance as you can see (I begin last year in November), that's why I have many photos to post here ;D
But even it's not finish yet !

Special Stage : The coinbox cleaning

I get a coinbox from a friend really cheap, but need some cleaning operation
(http://files.gamoover.net/files/imagecache/forum_default/forum_pics/20110301122355-Sir%20Kayne-Coin-door-debut.JPG)
Ok, that a sega coinbox, but should be ok

Look good rust
(http://files.gamoover.net/files/imagecache/forum_default/forum_pics/20110301121747-Sir%20Kayne-Coindoor-2.JPG)

I use a drill with a metal brush
(http://files.gamoover.net/files/imagecache/forum_default/forum_pics/20110301121955-Sir%20Kayne-Coindoor-a-blanc.JPG)

After I try something weird. I use a spraygun with anti-rust painting
(http://files.gamoover.net/files/imagecache/forum_default/forum_pics/20110301122611-Sir%20Kayne-Coindoor-essai-peinture.JPG)
(http://files.gamoover.net/files/imagecache/forum_default/forum_pics/20110324134259-Sir%20Kayne-Coindoor4-new.jpg)
It give this hammer effect ! But it's not a good idea !
Cleaning the tools was horrible (take me 2 weeks) and it exist special finish spray color with hammer effect.

I check the coin entry, unfortunately there was broken plastic
(http://files.gamoover.net/files/forum_pics/20110323202254-Sir%20Kayne-Coin1.JPG)
(http://files.gamoover.net/files/imagecache/forum_default/forum_pics/20110323202428-Sir%20Kayne-Coin2.JPG)

Ok time to take my special ninja glue ;D
(http://files.gamoover.net/files/imagecache/forum_default/forum_pics/20110323202632-Sir%20Kayne-Coin3.JPG)
I get that in Thailand for a really cheap price. This japan glue is excellent !

Ok, during this time, I will replace the coin picture (not really sexy)
(http://files.gamoover.net/files/imagecache/forum_default/forum_pics/20110323204551-Sir%20Kayne-DSC00508.JPG)

I compose something better:
(http://files.gamoover.net/files/imagecache/forum_default/forum_pics/20110323204706-Sir%20Kayne-IC3.png)(http://files.gamoover.net/files/imagecache/forum_default/forum_pics/20110323204733-Sir%20Kayne-IC4.png)
more sexy, more soulcalibur ;)

Assembling the coindoor, with the repaired coin entry
(http://files.gamoover.net/files/imagecache/forum_default/forum_pics/20110327222226-Sir%20Kayne-Coindoor-final.JPG)

Before :
(http://files.gamoover.net/files/imagecache/forum_default/forum_pics/20110327222403-Sir%20Kayne-Coin-door-debut.JPG)

After :
(http://files.gamoover.net/files/imagecache/forum_default/forum_pics/20110327222451-Sir%20Kayne-Coindoor-finale1.JPG)
I repair the twisted metal and will add locks later (the cashbox will be paint too).

More to come ! 8)
Title: Re: Soulcalibur Project (Namco cabinet reproduction)
Post by: Yvan256 on September 29, 2011, 09:59:07 pm: That's a lot of progress! I'm wondering where you actually are in the building process, since you said it's more advanced than that. I really like those "forward" coin doors that stick out of the front panel.

As for that old coin door, I would never have the patience to do all that cleaning and re-painting. :dizzy:
Title: Re: Soulcalibur Project (Namco cabinet reproduction)
Post by: Sir Kayne on September 30, 2011, 08:22:54 am: Now a big part !

Stage 5 : Control Panel

This is a little special, because the control panel of this namco cabinet is unusual.

First I want do that:
(http://files.gamoover.net/files/imagecache/forum_default/forum_pics/20110116215647-Sir%20Kayne-cpoN1.jpg)

But The real one look like that :
(http://files.gamoover.net/files/imagecache/forum_default/forum_pics/20110116230943-yannick60-P1030433.JPG)
They use an agglo plate with groove, bend and fixed with some strong glue.

I test this solution, but it really hard to obtain that (test with agglo and medium).
So I think for another solution to obtain the curve

I will use thick MDF and sand it to round.
(http://files.gamoover.net/files/imagecache/forum_default/forum_pics/20110118120725-Sir%20Kayne-n14.jpg)
I will put a little woodblock behind to keep the corner strong enough.

Today I work outside, it's sunny and good for cutting ;D
(http://files.gamoover.net/files/imagecache/forum_default/forum_pics/20110125001341-Sir%20Kayne-Improvisation-atelier.JPG)

I cut first the botton of the control panel block.
Test on the cabinet (place just over the coinbox)
(http://files.gamoover.net/files/forum_pics/20110124223006-Sir%20Kayne-CPO-Agglo15mm.JPG)
It's not 100% adjust, even I take really care :-[
(http://files.gamoover.net/files/imagecache/forum_default/forum_pics/20110124223129-Sir%20Kayne-CPO-Agglo15mm-pb1mm.JPG)
Ok, I will use this fine 1mm sheet of wood to make it perfect.
(http://files.gamoover.net/files/imagecache/forum_default/forum_pics/20110125001946-Sir%20Kayne-DSC00342.JPG)

Now come the side part of the panel block
(http://files.gamoover.net/files/imagecache/forum_default/forum_pics/20110125002110-Sir%20Kayne-CPO-19mm-2.JPG)

Here the block for the future round corner
(http://files.gamoover.net/files/imagecache/forum_default/forum_pics/20110128202516-Sir%20Kayne-DSC00348.JPG)

I begin to assemble with metal bracket
(http://files.gamoover.net/files/imagecache/forum_default/forum_pics/20110128202833-Sir%20Kayne-IMG-0571.JPG)
But that not a good idea.
By screwing the bracket, the medium move and let light between side and bottom...I put the bracket away

Only glue should enough
(http://files.gamoover.net/files/imagecache/forum_default/forum_pics/20110128212618-Sir%20Kayne-DSC00352.JPG)

Not easy to span, I use here a strap
(http://files.gamoover.net/files/imagecache/forum_default/forum_pics/20110129195253-Sir%20Kayne-CPO-Serrage1.JPG)

Ok after the night a little test
(http://files.gamoover.net/files/imagecache/forum_default/forum_pics/20110228125651-Sir%20Kayne-Ajustage-CPO.JPG)
Ok adjustment are need !

I put the top panel, the right side is not terrible
(http://files.gamoover.net/files/imagecache/forum_default/forum_pics/20110228125836-Sir%20Kayne-Ajustage-CPO1.JPG)

Left look a little better
(http://files.gamoover.net/files/imagecache/forum_default/forum_pics/20110228125935-Sir%20Kayne-Ajustage-CPO2.JPG)

Ok, sanding operation
(http://files.gamoover.net/files/imagecache/forum_default/forum_pics/20110302115821-Sir%20Kayne-Coupe-cpo-bord-poncage.JPG)
(http://files.gamoover.net/files/imagecache/forum_default/forum_pics/20110302120124-Sir%20Kayne-Coupe-CPO-bord.JPG)
Great victory :D

Now I need the metal backet for fix the Control panel block to the cabinet
(http://files.gamoover.net/files/imagecache/forum_default/forum_pics/20110215135223-Sir%20Kayne-n22.jpg)

First cutting the metal
(http://files.gamoover.net/files/imagecache/forum_default/forum_pics/20110225223016-Sir%20Kayne-Prepa-Assemblage.JPG)
I don"t like cutting metal, is really hard to work straight without a industrial cutting machine.

Time to bend 45°
(http://files.gamoover.net/files/imagecache/forum_default/forum_pics/20110225223537-Sir%20Kayne-Montage1.JPG)
(http://files.gamoover.net/files/imagecache/forum_default/forum_pics/20110225223655-Sir%20Kayne-Montage2.JPG)
Result...
(http://files.gamoover.net/files/imagecache/forum_default/forum_pics/20110226105454-Sir%20Kayne-Assemblage45.JPG)

Drill the hole and test
(http://files.gamoover.net/files/imagecache/forum_default/forum_pics/20110302120635-Sir%20Kayne-Essai-fixation.JPG)

After I have the good position, I "cut" the square hole with a little file
(http://files.gamoover.net/files/imagecache/forum_default/forum_pics/20110302120004-Sir%20Kayne-Assemblage-trou-carre.JPG)

I put the carriage bolt and nut
(http://files.gamoover.net/files/imagecache/forum_default/forum_pics/20110302121031-Sir%20Kayne-Fixation-CPO-interieur.JPG)
(http://files.gamoover.net/files/imagecache/forum_default/forum_pics/20110302121119-Sir%20Kayne-Fixation-CPO-ok.JPG)

I had 35mm wood block in the control panel for have more stronger side
(http://files.gamoover.net/files/imagecache/forum_default/forum_pics/20110302121401-Sir%20Kayne-CPO-Tasseau.JPG)
You can notice the 45° angle on the end, it's mean for have more place when I lock the nuts 8)

I begin to curve the side
(http://files.gamoover.net/files/imagecache/forum_default/forum_pics/20110303215737-Sir%20Kayne-CPO-arrondis-2.JPG)
I decide to stop, when it look good for me

(http://files.gamoover.net/files/imagecache/forum_default/forum_pics/20110303220130-Sir%20Kayne-CPO-arrondis-Resultat.JPG)
The difficult is to do the same curve each side...concentration :P
(http://files.gamoover.net/files/imagecache/forum_default/forum_pics/20110303220632-Sir%20Kayne-CPO-arrondis-final.JPG)

View under the control panel
(http://files.gamoover.net/files/imagecache/forum_default/forum_pics/20110303220409-Sir%20Kayne-CPO-arrondis-dessous.JPG)

I finish with the hole in the middle of the bottom (like the real one).
(http://files.gamoover.net/files/imagecache/forum_default/forum_pics/20110303220510-Sir%20Kayne-CPO-trou-central.JPG)
It's mean for cable and especially for the possibility to fix the clamp (see later)

I will finish with the panel itself.
Cut and rounded like the panel block
(http://files.gamoover.net/files/imagecache/forum_default/forum_pics/20110312220223-Sir%20Kayne-Panel-courbure1.JPG)
(http://files.gamoover.net/files/imagecache/forum_default/forum_pics/20110312220333-Sir%20Kayne-Panel-courbure2.JPG)
I let 1mm between the side panel block and the edge of the panel to look really like the real one.
I'm proud of this part, it's was not easy with poor hand tools ;D
Title: Re: Soulcalibur Project (Namco cabinet reproduction)
Post by: Rick on September 30, 2011, 10:03:59 am: You do great work with wood, sir.

:applaud:
Title: Re: Soulcalibur Project (Namco cabinet reproduction)
Post by: jayska01 on September 30, 2011, 10:14:52 am: its all about the details well done :)
Title: Re: Soulcalibur Project (Namco cabinet reproduction)
Post by: RonnieC312 on September 30, 2011, 10:30:59 am: Looking great.
Title: Re: Soulcalibur Project (Namco cabinet reproduction)
Post by: Sir Kayne on October 03, 2011, 07:21:31 am: Thanks for support ;D

Time to fix the panel
I get some latch (not really strong, but will be enough)
(http://files.gamoover.net/files/imagecache/forum_default/forum_pics/20110622131401-Sir%20Kayne-Attaches-panel.JPG)

I take a block of medium, drill and but an carriage bolt
(http://files.gamoover.net/files/imagecache/forum_default/forum_pics/20110622133556-Sir%20Kayne-Mise-en-place-vis-loquet.JPG)

On the other side, I fix my latch
(http://files.gamoover.net/files/imagecache/forum_default/forum_pics/20110622131704-Sir%20Kayne-Mise-en-place-loquet.JPG)
(the 2 additionnal screw come later)

After I glue the block on the side
(http://files.gamoover.net/files/imagecache/forum_default/forum_pics/20110622131853-Sir%20Kayne-Mise-en-place-loquet1.JPG)

But before I do a test in situation, for have the good position (not easy)
(http://files.gamoover.net/files/imagecache/forum_default/forum_pics/20110622132051-Sir%20Kayne-Mise-en-place-loquet2.JPG)

Ok, look good I can fix it
(http://files.gamoover.net/files/imagecache/forum_default/forum_pics/20110625001045-Sir%20Kayne-Attache-panel.JPG)
It's Ok ;)
(http://files.gamoover.net/files/imagecache/forum_default/forum_pics/20110622132811-Sir%20Kayne-Mise-en-place-loquet4.JPG)

I fix all
(http://files.gamoover.net/files/imagecache/forum_default/forum_pics/20110625001436-Sir%20Kayne-Fixation-attache-colle-et-vis.JPG)
Aerial view !
(http://files.gamoover.net/files/imagecache/forum_default/forum_pics/20110625001733-Sir%20Kayne-Attache-panel-fixer-coller.JPG)

(http://files.gamoover.net/files/imagecache/forum_default/forum_pics/20110625001836-Sir%20Kayne-Attache-panel-fixer-coller-1.JPG)
Inside
(http://files.gamoover.net/files/imagecache/forum_default/forum_pics/20110625001620-Sir%20Kayne-Attache-coller-visser.JPG)

Next the buttons and sticks hole
(http://files.gamoover.net/files/imagecache/forum_default/forum_pics/20110507215015-Sir%20Kayne-n38.jpg)
The position and disposition is like the real one.
You can notice a metal plate over the wood panel

The real one
(http://files.gamoover.net/files/imagecache/forum_default/forum_pics/20110507222242-Sir%20Kayne-P1030874.JPG)

I must cut a large metal plate straight, it's a nightmare, but I will show you next time, how I do !
Title: Re: Soulcalibur Project (Namco cabinet reproduction)
Post by: DCsegaDH on October 03, 2011, 11:47:24 am: Nice work, I really like this build ;D
Title: Re: Soulcalibur Project (Namco cabinet reproduction)
Post by: BurgerKingDiamond on October 04, 2011, 12:50:52 pm: You are doing a really great job. :applaud: :applaud: :applaud:

Your English is good, but with just enough errors to be an entertaining read.

Please make more progress quickly. I want to see how this turns out.
Title: Re: Soulcalibur Project (Namco cabinet reproduction)
Post by: Sir Kayne on October 05, 2011, 07:34:59 am: Thanks (even my English is not so good :laugh:)

Today, cutting the metal plate for the panel
That a hard part, cutting metal is not easy, especially with hand tools like a simple saw...
(http://files.gamoover.net/files/imagecache/forum_default/forum_pics/20110511125225-Sir%20Kayne-DSC00747.JPG)

Hopefully, my father lend me a jigsaw with a special metal blade (until 3mm)
(http://files.gamoover.net/files/imagecache/forum_default/forum_pics/20110514210624-Sir%20Kayne-Coupage-metal-scie-sauteuse.JPG)
It's better, but impossible to be 100% straight...

I cut little part and adjust each time with the file
(http://files.gamoover.net/files/imagecache/forum_default/forum_pics/20110525135159-Sir%20Kayne-Decoupage-limage-panel-2.JPG)

Very long...(take me 2 weeks), but finally I get that :
(http://files.gamoover.net/files/imagecache/forum_default/forum_pics/20110525135506-Sir%20Kayne-Panel-metal-decouper.JPG)
Better as I hope ;D

I wait 3 weeks more for get this precious, but very cheap, drill
(http://files.gamoover.net/files/imagecache/forum_default/forum_pics/20110726123200-Sir%20Kayne-Foret-28-1.JPG)

Little test
(http://files.gamoover.net/files/imagecache/forum_default/forum_pics/20110726123518-Sir%20Kayne-Essai-trou-28.JPG)
It's really easy to drill the 1.5mm metal plate !

Let's fight !
In the wood
(http://files.gamoover.net/files/imagecache/forum_default/forum_pics/20110829123733-Sir%20Kayne-Panel-metal-placement-des-trous.JPG)

In the metal
(http://files.gamoover.net/files/imagecache/forum_default/forum_pics/20110829123850-Sir%20Kayne-Panel-metal-joystick.JPG)

I get that (I begin to paint during the waiting of the tools)
(http://files.gamoover.net/files/imagecache/forum_default/forum_pics/20110829124224-Sir%20Kayne-Panel-metal-test.JPG)

The joystick are, like the original, Suzo-happs system 500 sticks
(http://files.gamoover.net/files/imagecache/forum_default/forum_pics/20110829123325-Sir%20Kayne-Joystic-Sys500-Suzo.JPG)

After, I get the screw 8-32 carriage bolt (who only exist in USA in this size)
(http://files.gamoover.net/files/imagecache/forum_default/forum_pics/20110829124347-Sir%20Kayne-Panel-vis-us.JPG)
So I can fix correctly my joystick and metal plate

Unfortunately, it's was impossible to find carriage bolt over 3/4" length. It's okay for the joysticks, but to short for the panel and the wood :(
(http://files.gamoover.net/files/imagecache/forum_default/forum_pics/20110829125215-Sir%20Kayne-Vis-US-essaie.JPG)
Maybe I will find some later...
(if someone know an shop who send to Europe ?!)
Title: Re: Soulcalibur Project (Namco cabinet reproduction)
Post by: emphatic on October 05, 2011, 01:18:35 pm: Nice, I love the SUZO 500's! :cheers: Don't you have a router so your can route out a clear space under each stick so your carriage bolts only have to clear the metal plate + stick?

Starcade (conveniently located in France) has carriage bolts: http://www.starcab.net/product_info.php?cPath=204_135&products_id=477 (http://www.starcab.net/product_info.php?cPath=204_135&products_id=477) Unfortunately, only the shorter type seems to be in stock.
Title: Re: Soulcalibur Project (Namco cabinet reproduction)
Post by: Sir Kayne on October 05, 2011, 03:43:53 pm: Oh I forget to take a picture under the panel at this panel.
I rout out a space for the stick and there directly fix on the metal plate.

Here are a photo little more advance (paint and T-molding)
(http://files.gamoover.net/files/forum_pics/20110912230622-Sir%20Kayne-CPO-dessous.JPG)

The problem with the too short screw are only for fix the metal plate on the wood panel. I know starcab, but they don't have the long model of bolt (and they are a little expensive, I get it cheaper in USA even with shipping ;D)
Title: Re: Soulcalibur Project (Namco cabinet reproduction)
Post by: emphatic on October 05, 2011, 04:00:24 pm: I would skip the screws from metal to wood and just add a mounting plate from below instead. Unless you feel that the carriage bolts look good/authentic on top, you can hide them by mounting them from below instead.
Title: Re: Soulcalibur Project (Namco cabinet reproduction)
Post by: Sir Kayne on October 05, 2011, 06:10:11 pm: Quote from: emphatic on October 05, 2011, 04:00:24 pm
I would skip the screws from metal to wood and just add a mounting plate from below instead. Unless you feel that the carriage bolts look good/authentic on top, you can hide them by mounting them from below instead.

Yeah, that a good system, maybe I will use for next cab ;)
For this one, I want do replicate exactly the same system as the Namco cab. That why I let the bolts on the top, like the real one 8)
Title: Re: Soulcalibur Project (Namco cabinet reproduction)
Post by: Sir Kayne on October 05, 2011, 06:47:34 pm: Stage 6 : The Instruction and Loudspeaker panel

This part was long too
First CAD draw
(http://files.gamoover.net/files/imagecache/forum_default/forum_pics/20110331192006-Sir%20Kayne-n30.jpg)
(http://files.gamoover.net/files/imagecache/forum_default/forum_pics/20110331192114-Sir%20Kayne-n33.jpg)
(http://files.gamoover.net/files/imagecache/forum_default/forum_pics/20110331192142-Sir%20Kayne-n32.jpg)
It's always like the real one.

This time I get ill, and cannot work too much...I lost one week :angry:
"Sir Kayne was seriously wounded, but the soul still burns." ;D

Ok, let's go
(http://files.gamoover.net/files/imagecache/forum_default/forum_pics/20110403213558-Sir%20Kayne-Panel-HP-mise-en-place-vis-et-tasseaux.JPG)
Cutting the panel (10mm Medium)

Inside
(http://files.gamoover.net/files/imagecache/forum_default/forum_pics/20110403213840-Sir%20Kayne-Panel-HP-Tasseaux.JPG)
outside
(http://files.gamoover.net/files/imagecache/forum_default/forum_pics/20110403213226-Sir%20Kayne-Panel-HP-Essaie.JPG)
(you can already see the special support for the screen, I will explain later how I built it)

I need a wood block for support the glass
(http://files.gamoover.net/files/imagecache/forum_default/forum_pics/20110403215350-Sir%20Kayne-Support-Vitre-usinage.JPG)
I use the router for do it clean.

I fix it with bracket, I don't like this system but I must keep the disassemble possibility
(http://files.gamoover.net/files/imagecache/forum_default/forum_pics/20110403215528-Sir%20Kayne-Support-vitre-equerre.JPG)

Adjusting is not easy, but I done !
(http://files.gamoover.net/files/imagecache/forum_default/forum_pics/20110403215732-Sir%20Kayne-Suport-vitre-mise-a-niveau.JPG)

(http://files.gamoover.net/files/imagecache/forum_default/forum_pics/20110403220157-Sir%20Kayne-Panel-HP-avec-CPO-et-support.JPG)

Now the very long part...
Here are the original
(http://files.gamoover.net/files/imagecache/forum_default/forum_pics/20110507211959-Sir%20Kayne-P1030867.JPG)
You can notice the many hole for the loudspeakers

Let's do the same
(http://files.gamoover.net/files/imagecache/forum_default/forum_pics/20110528134607-Sir%20Kayne-Tracage-grille-HP.JPG)
(http://files.gamoover.net/files/imagecache/forum_default/forum_pics/20110528135107-Sir%20Kayne-Percage-grille-HP.JPG)
Horrible to be straight :P
(http://files.gamoover.net/files/imagecache/forum_default/forum_pics/20110528142129-Sir%20Kayne-Percage-non-droit-grille-HP.JPG)

440 holes later...
(http://files.gamoover.net/files/imagecache/forum_default/forum_pics/20110808222739-Sir%20Kayne-Fixation-HP3.JPG)

Time to fix the loudspeakers
I will put a second 10mm plate behind the first one, so I can hide the screw
(http://files.gamoover.net/files/forum_pics/20110409005738-Sir%20Kayne-n36.jpg)

Preparing the second panel
(http://files.gamoover.net/files/imagecache/forum_default/forum_pics/20110808220157-Sir%20Kayne-Fixation-HP.JPG)
Test by installing the loudspeaker
(http://files.gamoover.net/files/imagecache/forum_default/forum_pics/20110808221140-Sir%20Kayne-Fixation-HP1.JPG)
(http://files.gamoover.net/files/imagecache/forum_default/forum_pics/20110808221557-Sir%20Kayne-Fixation-HP2.JPG)
Look OK ! 8)

On the first panel, I do some carve in the wood for the head of the screw
(http://files.gamoover.net/files/imagecache/forum_default/forum_pics/20110808222653-Sir%20Kayne-Fixation-HP4.JPG)
It will look like that
(http://files.gamoover.net/files/imagecache/forum_default/forum_pics/20110808223142-Sir%20Kayne-Fixation-HP5.JPG)

Glue and clamp !
(http://files.gamoover.net/files/imagecache/forum_default/forum_pics/20110817011216-Sir%20Kayne-Collage-Panel-HP.JPG)

Here a more advance photo (with painting)
(http://files.gamoover.net/files/imagecache/forum_default/forum_pics/20110817011319-Sir%20Kayne-Panel-HP-test-instruction.JPG)
I begin to try a plastic sheet for the future instruction holder

PS : sorry my photos are not in chronological way, sometime I work on my side, after on the panel, and again on side, etc... That why you can notice more advance of some photos as I describe.
Title: Re: Soulcalibur Project (Namco cabinet reproduction)
Post by: Yvan256 on October 05, 2011, 07:49:52 pm: 880 holes on a grid pattern... And I thought I was capable of patience. :dizzy:
Title: Re: Soulcalibur Project (Namco cabinet reproduction)
Post by: Ond on October 05, 2011, 10:48:54 pm: Nice work, in particular the things I like about this is your approach to joinery, your detailed thread covering your design and woodworking and the really solid build of this cab. Are you going to fill any joinery gaps and smooth edges? I'll be following along with your progress.

:cheers:

Ond
Title: Re: Soulcalibur Project (Namco cabinet reproduction)
Post by: Sir Kayne on October 09, 2011, 07:32:57 pm: Yes the cab is solid, it's important, because it's really heavy (I estimated 150Kg for the moment).
I will fill the screw hole with "wood paste" and sand to have a smooth surface for painting.

Let's show
Stage 7 : The monitor

The monitor I have, is about 35Kg., so I must imagine something really strong to support it.
(http://files.gamoover.net/files/imagecache/forum_default/forum_pics/20110314123045-Sir%20Kayne-n27.jpg)
(http://files.gamoover.net/files/imagecache/forum_default/forum_pics/20110314123101-Sir%20Kayne-n28.jpg)
I imagine a frame with wood and support in metal
This system allow to give different angle of view.

The monitor have 4 ring fixation like that:
(http://files.gamoover.net/files/imagecache/forum_default/forum_pics/20110314211438-Sir%20Kayne-DSC00474.JPG)

Time to cut, with the Japanese sword !
(http://files.gamoover.net/files/imagecache/forum_default/forum_pics/20110319214634-Sir%20Kayne-DSC00476.JPG)
This saw is call "Japanese saw", it really really good. You cut faster and more precises as a normal any saw. Even the quality of cut is better than the best electric saw !!! Must have ! :notworthy:

Here you see as test block, to find the good shape to fit around the screen
(http://files.gamoover.net/files/forum_pics/20110319214844-Sir%20Kayne-DSC00477.JPG)

After I copy the shape with the router on the final wood block for the frame.
(http://files.gamoover.net/files/imagecache/forum_default/forum_pics/20110319215015-Sir%20Kayne-DSC00482.JPG)

After I drill for 10mm bolt (should be enough)
(http://files.gamoover.net/files/imagecache/forum_default/forum_pics/20110320225234-Sir%20Kayne-Ecran-Cadre-zoom.JPG)

I fix the complete frame with bolt again. I want something really strong and prevent from wood splitting with normal wood screw
(and can be disassemble, If need).
(http://files.gamoover.net/files/imagecache/forum_default/forum_pics/20110322230355-Sir%20Kayne-DSC00503.JPG)
Test
(http://files.gamoover.net/files/imagecache/forum_default/forum_pics/20110329130018-Sir%20Kayne-Cadre-5.JPG)

Ok, time to prepare the base for the frame
(http://files.gamoover.net/files/imagecache/forum_default/forum_pics/20110329125525-Sir%20Kayne-Support-prepa.JPG)
I use 19mm medium

Prepare the bracket
(http://files.gamoover.net/files/imagecache/forum_default/forum_pics/20110329125645-Sir%20Kayne-Axe-ecran.JPG)
You can notice the corner are round, to have a better rotation

I assemble the frame and fix the bracket
(http://files.gamoover.net/files/imagecache/forum_default/forum_pics/20110329130110-Sir%20Kayne-Cadre-fixe.JPG)
(http://files.gamoover.net/files/imagecache/forum_default/forum_pics/20110329130240-Sir%20Kayne-Support-prepa2.JPG)
The screw look too long, it's just a test. I will put shorter later.

I put L-form metal rail and metal profile to complete the system.
(http://files.gamoover.net/files/imagecache/forum_default/forum_pics/20110329131015-Sir%20Kayne-Cadre4.JPG)
It's begin to be night...hard to stop when you "wip" ;D

Inside the cab
(http://files.gamoover.net/files/imagecache/forum_default/forum_pics/20110329131138-Sir%20Kayne-Cadre-inside.JPG)
The base will be screw on the inside table for fix everything strongly.
The advantage is that the monitor is not fixed on the side (like many arcade cab), but on a inside table.

Next day, I attack the bezel
I use a 10mm medium plate
(http://files.gamoover.net/files/imagecache/forum_default/forum_pics/20110502124602-Sir%20Kayne-Decoupage-du-Bezel1.JPG)
Shape nicely with the router
(http://files.gamoover.net/files/imagecache/forum_default/forum_pics/20110502124713-Sir%20Kayne-Decoupage-du-Bezel-Defonceuse.JPG)
(http://files.gamoover.net/files/forum_pics/20110502125100-Sir%20Kayne-Decoupage-du-Bezel-final.JPG)
In situation :
(http://files.gamoover.net/files/imagecache/forum_default/forum_pics/20110502125143-Sir%20Kayne-Mise-en-place-Bezel.JPG)

I put a frame inside on the side and the top panel, it's mean for the future glass window.
But the bezel is not really push on this frame.
(http://files.gamoover.net/files/imagecache/forum_default/forum_pics/20110502125247-Sir%20Kayne-Bezel-imperfection.JPG)
So I image a system from inside with a bracket
View on the top panel
(http://files.gamoover.net/files/imagecache/forum_default/forum_pics/20110502125407-Sir%20Kayne-Bezel-fixation-haut.JPG)
From inside
(http://files.gamoover.net/files/imagecache/forum_default/forum_pics/20110502125625-Sir%20Kayne-Fixation-Bezel-final.JPG)
Outside
(http://files.gamoover.net/files/imagecache/forum_default/forum_pics/20110502125758-Sir%20Kayne-Bezel-imperfection-corrigy-.JPG)
Look better ;)

Ok, next time some complete photos from the assembled cab, stay tune ;D
Title: Re: Soulcalibur Project (Namco cabinet reproduction)
Post by: TheChairmanH2K on October 10, 2011, 06:44:36 pm: the quality of your craftsmanship is outstanding :applaud:
Title: Re: Soulcalibur Project (Namco cabinet reproduction)
Post by: Sir Kayne on October 11, 2011, 07:14:37 am: Thanks ;)

Ok, today an assembled view !
(without the roll)
(http://files.gamoover.net/files/imagecache/forum_default/forum_pics/20110426222723-Sir%20Kayne-Borne-vue-profil-blanc.JPG)

(http://files.gamoover.net/files/imagecache/forum_default/forum_pics/20110426222817-Sir%20Kayne-Borne-vue-blanc.JPG)

(http://files.gamoover.net/files/imagecache/forum_default/forum_pics/20110426222957-Sir%20Kayne-Borne-vue-face-blanc.JPG)
Everything fit perfectly, but I should let more space it's difficult to assemble and disassemble.
(I will later correct a little the different part)

On this fotos, the bezel cut, the control and loudspeaker panel is not drill already (it was before fotos)

Extra stage : Side decoration

The original cabinet has such strange side decoration. It make look the cab bigger, but especially heavier :laugh:
I want do a reproduction, so I decide to ad that too !

First, I need a 19mm plates
(http://files.gamoover.net/files/imagecache/forum_default/forum_pics/20110312220750-Sir%20Kayne-Side-deco-Prepa.JPG)

I put the two together and fix
(http://files.gamoover.net/files/imagecache/forum_default/forum_pics/20110312221334-Sir%20Kayne-Side-Deco-Decoupe.JPG)
cutting
(http://files.gamoover.net/files/imagecache/forum_default/forum_pics/20110312231847-Sir%20Kayne-Side-Deco-Decoupe-1.JPG)
cutting again and sanding
(http://files.gamoover.net/files/imagecache/forum_default/forum_pics/20110312230417-Sir%20Kayne-Side-Deco-Decoupe-Terminy-.JPG)

I put my sides decoration with the big sides from the cabinet
4 layers sandwich !
(http://files.gamoover.net/files/imagecache/forum_default/forum_pics/20110312230728-Sir%20Kayne-Mise-a-niveau-side-plus-side.JPG)
I want sand all together, but that was not a good idea

Finaly , I use the router and work with only 2 side (my router tool is not long enough for 4 layers of 19mm)
(http://files.gamoover.net/files/imagecache/forum_default/forum_pics/20110312230551-Sir%20Kayne-DSC00468.JPG)

Time to fix
(http://files.gamoover.net/files/imagecache/forum_default/forum_pics/20110602222741-Sir%20Kayne-Side-et-decos.JPG)
(http://files.gamoover.net/files/imagecache/forum_default/forum_pics/20110602222915-Sir%20Kayne-Percage-deco.JPG)
Look like the real one !
(http://files.gamoover.net/files/imagecache/forum_default/forum_pics/20110602223929-Sir%20Kayne-Side-deco-1.JPG)

For finish some extra photo from inside
I will put shelf inside the cab (2 or 3), so I can easly install different system (jamma, mvs system, pc, etc...)
(http://files.gamoover.net/files/imagecache/forum_default/forum_pics/20110602225547-Sir%20Kayne-Etagere-montee.JPG)
Title: Re: Soulcalibur Project (Namco cabinet reproduction)
Post by: BurgerKingDiamond on October 11, 2011, 11:32:28 am: wow! you made it even heavier. I think that if your house ever collapsed in an Earthquake or something that thing would still be standing.
Title: Re: Soulcalibur Project (Namco cabinet reproduction)
Post by: Sir Kayne on October 14, 2011, 06:32:37 am: Yes, I live in a region with Earthquake risk ;D
Ok, now the very hard part for me....The painting !

Stage 8 : The painting

Time to fill the hole (wood filler)
(http://files.gamoover.net/files/forum_pics/20110708080224-Sir%20Kayne-Bouchage-des-sides.JPG)

Ok here are the product:
Primer for everything (advice for the medium) (German product)
(http://files.gamoover.net/files/imagecache/forum_default/forum_pics/20110708234051-Sir%20Kayne-Sous-couche-special.JPG)

I use black acryl paint for wood, but this product is not resistant (not a good idea)(French product)
(http://files.gamoover.net/files/imagecache/forum_default/forum_pics/20110617235041-Sir%20Kayne-Peinture-AVI.JPG)
It's written "one layer color". That's probably french humour ;D

Acryl paint with primer include (German product again)
(http://files.gamoover.net/files/imagecache/forum_default/forum_pics/20110607200802-Sir%20Kayne-DSC00805.JPG)
Really good and strong paint for acryl.

It's many surface to paint, so I use the spay gun (first time for me :laugh:)
(http://www.order.conrad.com/XL/0000_0999/0700/0790/0794/079445_RB_00_FB.EPS.jpg)

My first test on the front panel (of course I test before on a wood block)
(http://files.gamoover.net/files/imagecache/forum_default/forum_pics/20110617235156-Sir%20Kayne-Couche-final-4-Satiny-.JPG)
One of the panel go wrong ??? ???
(http://files.gamoover.net/files/imagecache/forum_default/forum_pics/20110618000411-Sir%20Kayne-Couche-final-4-Satiny-3.JPG)
The spaygun was not good clean probably

Ok, I continue with the coinbox
(http://files.gamoover.net/files/imagecache/forum_default/forum_pics/20110704122726-Sir%20Kayne-Peinture-Coinbox.JPG)
Not perfect, but I will add another layer
(http://files.gamoover.net/files/imagecache/forum_default/forum_pics/20110704123032-Sir%20Kayne-Peinture-Coinbox4.JPG)

I assemble for give an idea of the final result
(http://files.gamoover.net/files/imagecache/forum_default/forum_pics/20110704123245-Sir%20Kayne-Peinture-Coinbox-PA-Final1.JPG)
(http://files.gamoover.net/files/imagecache/forum_default/forum_pics/20110704123336-Sir%20Kayne-Peinture-Coinbox-PA-Final2.JPG)

More to come...
Title: Re: Soulcalibur Project (Namco cabinet reproduction)
Post by: emphatic on October 14, 2011, 01:18:20 pm: Paint's looking good. :applaud:
Title: Re: Soulcalibur Project (Namco cabinet reproduction)
Post by: Nimbus on October 15, 2011, 12:53:33 am: You project is fantastic!!! Everything is well built and it looks incredible. Painting MDF is tricky, but your results are great. Keep up the great work! This cabinet is so well built it will probably be around 30 years from now, just like the classics. :applaud:
Title: Re: Soulcalibur Project (Namco cabinet reproduction)
Post by: matsadona on October 18, 2011, 05:26:31 am: I would like to see the pictures... but not a single one is visible for me in this thread. Why is that?
Title: Re: Soulcalibur Project (Namco cabinet reproduction)
Post by: Martijn on October 18, 2011, 07:05:00 am: Painting is very good, cudos :applaud:
Title: Re: Soulcalibur Project (Namco cabinet reproduction)
Post by: Malenko on October 18, 2011, 08:09:38 am: Looks pretty amazing so far, love the sheer number of pictures.

1 question though, why limit yourself to 4 buttons in a 2x2 layout? Is this cab going to be strictly for Soul Calibur and/or Tekken?
Title: Re: Soulcalibur Project (Namco cabinet reproduction)
Post by: Sir Kayne on October 18, 2011, 01:32:55 pm: Quote from: matsadona on October 18, 2011, 05:26:31 am
I would like to see the pictures... but not a single one is visible for me in this thread. Why is that?
Really ? Why some people can see and other not ? Maybe an Admin can answer ?

Thanks, the painting is very hard to do for me. Especially the side panel (picture will come soon)

Quote from: Malenko on October 18, 2011, 08:09:38 am
Looks pretty amazing so far, love the sheer number of pictures.

1 question though, why limit yourself to 4 buttons in a 2x2 layout? Is this cab going to be strictly for Soul Calibur and/or Tekken?
Yes, it will be an SC and Tekken cabinet, I want make an real reproduction.
For games with more button, I have another cabs.

My view of arcade cabinet is 1 game-1 cabinet, but unfortunately I don't have enough place, that's just a crazy dream ;D
Title: Re: Soulcalibur Project (Namco cabinet reproduction)
Post by: Malenko on October 18, 2011, 01:42:14 pm: you could also run neogeo :laugh2:
Title: Re: Soulcalibur Project (Namco cabinet reproduction)
Post by: Sir Kayne on October 18, 2011, 03:27:39 pm: Quote from: Malenko on October 18, 2011, 01:42:14 pm
you could also run neogeo :laugh2:
Hehe, yes ;D

It's not totaly true that I can only use 4 buttons, but I will show you later the good idea of Namco as they built this cabinet.

Ok, "Welcome back of the stage of painting !"

Today, the panel control.
First I fill with woodfiller and sand
(http://files.gamoover.net/files/forum_pics/20110708234238-Sir%20Kayne-Panel-Mastic.JPG)
The primer
(http://files.gamoover.net/files/imagecache/forum_default/forum_pics/20110708234442-Sir%20Kayne-Panel-avant-sous-couche.JPG)

First layer
(http://files.gamoover.net/files/imagecache/forum_default/forum_pics/20110710124104-Sir%20Kayne-Panel-Premiere-couche.JPG)

And her my errors :
(http://files.gamoover.net/files/imagecache/forum_default/forum_pics/20110710204555-Sir%20Kayne-Panel-deuxieme-couche.JPG)
Two errors:
- I use a brush for the primer
- I don't sand enough the woodfiller, and it make some irregular surface.
It's really hard to get it good after, I can only advice sand, sand and sand !

OK, I continuous with the side (I use only spray-gun now)
I built an "alien abduction laboratory" for protect from the dust ;D
(http://files.gamoover.net/files/imagecache/forum_default/forum_pics/20110801222325-Sir%20Kayne-Prepa-Side-peinture.JPG)
(http://files.gamoover.net/files/imagecache/forum_default/forum_pics/20110801230103-Sir%20Kayne-Side-sous-couche-exterieur.JPG)

Here the result dry
(http://files.gamoover.net/files/imagecache/forum_default/forum_pics/20110801230229-Sir%20Kayne-Side-sous-couche-exterieur1.JPG)
You can see the way of the spray, but that only one layer.
It's really difficult on such a big plate, and it's my first time I do so :P

Easier on little panel
(http://files.gamoover.net/files/imagecache/forum_default/forum_pics/20110804130211-Sir%20Kayne-Panel-HP-sous-couche.JPG)

Ok, begin to look good
(http://files.gamoover.net/files/imagecache/forum_default/forum_pics/20110818223032-Sir%20Kayne-Side-final2.jpg)
Finally it's look sexy
(http://files.gamoover.net/files/imagecache/forum_default/forum_pics/20110818223307-Sir%20Kayne-Side-final3.jpg)

Not waiting more, after 1 week I decide to assemble (waiting sun and dry paint)
(http://files.gamoover.net/files/forum_pics/20110827214329-Sir%20Kayne-Borne-alpha4.JPG)
(http://files.gamoover.net/files/imagecache/forum_default/forum_pics/20110827214523-Sir%20Kayne-Borne-alpha6.JPG)

You can see the details, I use the same screw as the original (impossible to find that in France, I order that in USA)
(http://files.gamoover.net/files/forum_pics/20110827215241-Sir%20Kayne-Borne-alpha10.JPG)

Front look
(http://files.gamoover.net/files/imagecache/forum_default/forum_pics/20110827215519-Sir%20Kayne-Borne-alpha11.JPG)
It's not 100% perfect, but I will put later decoration sticker, so it should be enough for the moment 8)
Title: Re: Soulcalibur Project (Namco cabinet reproduction)
Post by: emphatic on October 18, 2011, 04:52:04 pm: Coming along nicely. :applaud:
Title: Re: Soulcalibur Project (Namco cabinet reproduction)
Post by: matsadona on October 19, 2011, 09:49:42 am: Hm... I can see the pictures now, when at home. Maybe the surf filter at my work block the http://files.gamoover.net/ (http://files.gamoover.net/) url?
I know that a lot of gaming related sites are blocked... Can't do anything fun at work anymore, so I guess I have to work when I am there ;)
Title: Re: Soulcalibur Project (Namco cabinet reproduction)
Post by: Harakiri on October 19, 2011, 06:32:42 pm: Will you be adding the headpiece:

(http://2.bp.blogspot.com/_9iX1_07-zPA/TBbKdDDtIAI/AAAAAAAAAfM/X_zkNrJPHWk/s1600/MasterReplica_DarthVaderHelmet.jpg)

:laugh:
Title: Re: Soulcalibur Project (Namco cabinet reproduction)
Post by: Sir Kayne on October 21, 2011, 06:48:56 am: Thanks for support ;)
Yes, it's look like a darth vader style ;D

Ok, time to put T-Molding (with the coin door, it was make the difference between a toy and a real arcade cabinet)!

(http://files.gamoover.net/files/imagecache/forum_default/forum_pics/20110905170111-Sir%20Kayne-t-mold-side.JPG)
(http://files.gamoover.net/files/imagecache/forum_default/forum_pics/20110905170341-Sir%20Kayne-t-modl-panel.JPG)

I make a little test with the instruction card (that's a draft printing)
(http://files.gamoover.net/files/imagecache/forum_default/forum_pics/20110905171237-Sir%20Kayne-Borne-CPO-1alpha.JPG)
Get the original artset is very very difficult to find.
For the moment, I get luck and find someone, who friendly send me the instruction set. But for the side art I don't have too much hope...

Stage 9 : Back panel
I want first insert 3 shelf plate inside, but I want that the cabinet look like the original even behind.

(http://files.gamoover.net/files/imagecache/forum_default/forum_pics/20110701234223-Sir%20Kayne-n40.jpg)

First the power plug and switch
(http://files.gamoover.net/files/imagecache/forum_default/forum_pics/20110724113037-Sir%20Kayne-Embase-Zorg.JPG)

Preparing the panel
(http://files.gamoover.net/files/imagecache/forum_default/forum_pics/20110705131604-Sir%20Kayne-PA-Alim1.JPG)

I cut again a piece of metal, drill 4 hole for fix it on my wood panel
(http://files.gamoover.net/files/imagecache/forum_default/forum_pics/20110705131829-Sir%20Kayne-PA-Alim2.JPG)

Cut for housing the plug
(http://files.gamoover.net/files/imagecache/forum_default/forum_pics/20110724113506-Sir%20Kayne-Prepa-embase-secteur.JPG)
I dril 4 hole 10mm and after cut out with the jigsaw

(http://files.gamoover.net/files/imagecache/forum_default/forum_pics/20110724114402-Sir%20Kayne-Prepa-embase-secteur1.JPG)
Ok, not nice, I must file it good

(http://files.gamoover.net/files/imagecache/forum_default/forum_pics/20110724132130-Sir%20Kayne-Prepa-embase-secteur4.JPG)
Ok, I know the fuse I put is not necessary, the plug assembly are already fused. It's just for look like the real one ;D

I paint the panel and test the it.
(http://files.gamoover.net/files/imagecache/forum_default/forum_pics/20110724133745-Sir%20Kayne-Embase-final1.JPG)

Ok, I need to adjust the backdoor, work on progress...(yes we arrive soon at today point) !
Title: Re: Soulcalibur Project (Namco cabinet reproduction)
Post by: Sir Kayne on October 24, 2011, 07:12:15 am: Today some other details

Fixing the screen chassis
(http://files.gamoover.net/files/imagecache/forum_default/forum_pics/20110912230905-Sir%20Kayne-DSC01029.JPG)
This monitor is an intervideo 27" 16:9 and have over 35Kg !

I fix with metal screw strongly on the inside base of the cabinet
(http://files.gamoover.net/files/imagecache/forum_default/forum_pics/20110912231350-Sir%20Kayne-DSC01030M.jpg)
You can notice that the screen are not in contact with the side.

But finally, this monitor will not stay, I get yesterday a 30" 4:3 TV, witch will better respect the original cabinet and the game format.
(OK I want first run soulcalibur2 on ps2 with widescreen mode, but if I put a jamma system it's better to have a 4:3 screen)

And here some "full" assemble picture of the cabinet (but not finish, of course)
(http://files.gamoover.net/files/imagecache/forum_default/forum_pics/20110919122711-Sir%20Kayne-Borne-beta1.JPG)
(http://files.gamoover.net/files/imagecache/forum_default/forum_pics/20110919122827-Sir%20Kayne-Borne-beta2.JPG)
The sun was not from the party :(

Back side
(http://files.gamoover.net/files/imagecache/forum_default/forum_pics/20110919123038-Sir%20Kayne-Borne-beta3.JPG)
The back door is not fixed, it miss the lock.

It missing the glass window (will come later)
(http://files.gamoover.net/files/imagecache/forum_default/forum_pics/20110919123221-Sir%20Kayne-Bezel-detail.JPG)
I had an frame around bezel, that a difference betwen the real one and mine.
I think it's look cleaner as the Namco cabinet. 8)

Ok, that 's the today stage.
I begin this week to built a another frame for the 30" TV and wait of material for the electronic inside part.
Title: Re: Soulcalibur Project (Namco cabinet reproduction)
Post by: emphatic on October 24, 2011, 08:04:09 am: 30", really? I have 29" in my cabinets, what type of tube do you have? If the serial # starts with A68, it's a 29". Hey, as long as it fit and is 4:3, it's all good. :cheers:
Title: Re: Soulcalibur Project (Namco cabinet reproduction)
Post by: Nimbus on October 24, 2011, 02:22:30 pm: Your build keeps getting more awesome. It is tough to garner the motivation needed to move forward so quickly with something like this. I am just as impressed with your build as I am with your drive to get it done. I also agree that a 4:3 tube would 'fit' better. Either way, this thing is sure to turn heads! Keep up the amazing work!! :applaud:
Title: Re: Soulcalibur Project (Namco cabinet reproduction)
Post by: Sir Kayne on October 24, 2011, 02:33:39 pm: Thanks for support,
The hardest part will come later, buildiing the topper in fiber glass or PVC, I don't know for the moment.
I will first cable all the eletronic inside and adapt the screen ;)

Quote from: emphatic on October 24, 2011, 08:04:09 am
30", really? I have 29" in my cabinets, what type of tube do you have? If the serial # starts with A68, it's a 29". Hey, as long as it fit and is 4:3, it's all good. :cheers:
Sorry, you are right, it's a 29" one (A68) Thompson tube from a Samsung TV.
I had a 29 Sony Triniton, but Triniton ist not good for arcade cabinet (really "fragile", easy to break if you move the cabinet).
Title: Re: Soulcalibur Project (Namco cabinet reproduction)
Post by: emphatic on October 24, 2011, 03:31:55 pm: Also, Trinitron's aren't compatible with any real arcade chassis due to the Sony exclusive tech used. I hope you go with the 4:3. :cheers:
Title: Re: Soulcalibur Project (Namco cabinet reproduction)
Post by: Steve the kiwi on October 30, 2011, 10:24:01 pm: Beautiful build, my friend!

:notworthy:
Title: Re: Soulcalibur Project (Namco cabinet reproduction)
Post by: AlienInferno on November 09, 2011, 12:59:36 am: Nice build. Great work all around. That cab looks huge in the fully assembled pics.
Title: Re: Soulcalibur Project (Namco cabinet reproduction)
Post by: Sir Kayne on November 09, 2011, 02:20:18 am: Thanks guy !
Yes, the cab look huge, more as I expect, I must reorganize my gameroom for have place now :P
The project go a little slower at moment, I miss time and material...

I begin to create the new frame for the 4:3 screen and the sound part. Pictures will come soon.
Title: Re: Soulcalibur Project (Namco cabinet reproduction)
Post by: Sir Kayne on December 08, 2011, 06:16:50 pm: Very hard to advance at moment, the time is really missing...

I begin to create a new frame for my huge 29" screen :

(http://files.gamoover.net/files/imagecache/forum_default/forum_pics/20111205133037-Sir%20Kayne-Tv-Samsung-43-1.JPG)
That's a crt flat screen, so it's pretty heavy !

I use the same technic for make my frame.
Wood ! It's easy to work, cheap and isolated 8)
(http://files.gamoover.net/files/imagecache/forum_default/forum_pics/20111205211341-Sir%20Kayne-Fabrication-cadre43-1.JPG)

The router is my friend but make many dust !
(http://files.gamoover.net/files/imagecache/forum_default/forum_pics/20111205211518-Sir%20Kayne-nouveau-Cadre-arrondis.JPG)

It's always hard to cut the shape, the screen are of course not straight
(http://files.gamoover.net/files/imagecache/forum_default/forum_pics/20111205211752-Sir%20Kayne-Mise-en-cadre-43.JPG)
I must many time adjust the shape, really long to assemble-disassemble each time the frame...

Ok, but finally I done !

Here are for comparison the 2 versions:

the old 16:9
(http://files.gamoover.net/files/forum_pics/20111205212601-Sir%20Kayne-Cadre-fixe.JPG)

the new 4:3
(http://files.gamoover.net/files/imagecache/forum_default/forum_pics/20111205212150-Sir%20Kayne-Nouveau-cadre-43.JPG)

The width is the same, with more height.

I fix the same way as before:
(http://files.gamoover.net/files/imagecache/forum_default/forum_pics/20111205212006-Sir%20Kayne-Assemblage-43.JPG)
(http://files.gamoover.net/files/imagecache/forum_default/forum_pics/20111205213509-Sir%20Kayne-Assemblage-cadre-43-1.JPG)

10mm bolt for the screen and 6mm bolt for the frame assembling

Ok, time to take away the 16:9
(http://files.gamoover.net/files/imagecache/forum_default/forum_pics/20111205212749-Sir%20Kayne-Ancien-ecran-169.JPG)

and put the new one, after I take a good giant strength potion ;D
(http://files.gamoover.net/files/imagecache/forum_default/forum_pics/20111205212946-Sir%20Kayne-Cadre-43-final1.JPG)
I think that will add 7-8 kilos more as before !

I assemble a little the cabinet
(http://files.gamoover.net/files/imagecache/forum_default/forum_pics/20111205213131-Sir%20Kayne-Cadre-43-final3.JPG)
This cab is finally better with 4:3 screen !
Title: Re: Soulcalibur Project (Namco cabinet reproduction)
Post by: Sir Kayne on April 19, 2012, 07:07:20 am: Time to post some news !

After I change the screen, I must cut my old 16/9 Bezel

(http://files.gamoover.net/files/imagecache/forum_default/forum_pics/20111208125716-Sir%20Kayne-Bezel-169.JPG)

I want add a 45° angle on the edge, so that it look good and give a bigger look illusion.
(http://files.gamoover.net/files/imagecache/forum_default/forum_pics/20111208130806-Sir%20Kayne-n62.jpg)

(http://files.gamoover.net/files/imagecache/forum_default/forum_pics/20111215213624-Sir%20Kayne-n63.jpg)

With this modification, I not reproduce exactly the original cabinet. They was a ugly paper Bezel, not really strong or nice, I think my solution is better in the time.

A friend bring me a 45° tool !
(http://files.gamoover.net/files/forum_pics/20111215213544-Sir%20Kayne-Fraise-45.JPG)

Let's go...
(http://files.gamoover.net/files/imagecache/forum_default/forum_pics/20111220213701-Sir%20Kayne-Bezel-Champ-45.JPG)
Not really nice, I will finish it by hand for a perfect looking

On the monitor...
(http://files.gamoover.net/files/imagecache/forum_default/forum_pics/20111220222657-Sir%20Kayne-Bezel-45-final-sans-peinture.JPG)
The edge will be paint later (I must add some special filler on the raw medium)

I must fix now the bezel
(http://files.gamoover.net/files/imagecache/forum_default/forum_pics/20111220214829-Sir%20Kayne-Bezel-bas.JPG)
Here a side view, you can see the screen (at left), the bezel of 10mm (right), the wood support of the screen (completly left) and a little piece of wood that I had (completly right).

I fix an Alu L Profile
(http://files.gamoover.net/files/imagecache/forum_default/forum_pics/20111220223150-Sir%20Kayne-Blocage-bas-du-bezel.JPG)
Should enough for fix it at the bottom

(http://files.gamoover.net/files/imagecache/forum_default/forum_pics/20111220223321-Sir%20Kayne-DSC01126.JPG)
At the top, the "roof" of the cabinet block the bezel against the screen support.

The outside of the cabinet is almost complete at 85% I think.
I have to do the marquee (terrible part), put locks and fix the glass.

I finish the artwork reproduction (a very long job :timebomb:) and will make it print.
I begin to do the inside too (Audio Amp, hackpad for PS2, Jamma and Systeme Selector).

More to come soon...
Title: Re: Soulcalibur Project (Namco cabinet reproduction)
Post by: BurgerKingDiamond on April 19, 2012, 07:49:06 am: looks good man.
Title: Re: Soulcalibur Project (Namco cabinet reproduction)
Post by: Sir Kayne on August 16, 2012, 06:27:47 am: Ok, time to give some news !

My precious Arts were finaly get printed !
(http://www.pixhotel.fr/sites/default/files/styles/gamoovernet690px/public/gamoovernet/20120402231400-Sir%20Kayne-Art-rouleau.JPG)

The CPO
(http://www.pixhotel.fr/sites/default/files/styles/gamoovernet690px/public/gamoovernet/20120402231617-Sir%20Kayne-DSC01318.JPG)
Reproduction (by myself) 99% I think. If someone in the world can confirm ?

But I make it print to little :'(
(http://www.pixhotel.fr/sites/default/files/styles/gamoovernet690px/public/gamoovernet/20120402231735-Sir%20Kayne-DSC01319.JPG)
Here with the metalic panel under, youcan see the edge.

It will look like that:
(http://www.pixhotel.fr/sites/default/files/styles/gamoovernet690px/public/gamoovernet/20120404131553-Sir%20Kayne-n79b.jpg)

I will paint the edge, so :
(http://www.pixhotel.fr/sites/default/files/styles/gamoovernet690px/public/gamoovernet/20120404131617-Sir%20Kayne-n80b.jpg)

Let's go...
(http://www.pixhotel.fr/sites/default/files/styles/gamoovernet690px/public/gamoovernet/20120410124345-Sir%20Kayne-Peinture-CPO.JPG)

For cut exactly 1cm. from the edge, I will use a plastic plate
(http://www.pixhotel.fr/sites/default/files/styles/gamoovernet690px/public/gamoovernet/20120410125339-Sir%20Kayne-Prepa-Protection-CPO-trait.JPG)

After I put the plastic on my CPO
(http://www.pixhotel.fr/sites/default/files/styles/gamoovernet690px/public/gamoovernet/20120410125815-Sir%20Kayne-Decoupage-cpo.JPG)
Fix the guide
(http://www.pixhotel.fr/sites/default/files/styles/gamoovernet690px/public/gamoovernet/20120410130011-Sir%20Kayne-decoupage-cpo-1.JPG)

After I stick it on the metal plate
(http://www.pixhotel.fr/sites/default/files/styles/gamoovernet690px/public/gamoovernet/20120410131034-Sir%20Kayne-Pose-du-cpo.JPG)
Exactly 1cm on the edge 8)

My sticker is not laminate (no protection), so I use the platic plate as a protection
(http://www.pixhotel.fr/sites/default/files/styles/gamoovernet690px/public/gamoovernet/20120410131815-Sir%20Kayne-Essai-protection-cpo.JPG)
On this foto you cannot see the shinny, because I let the film protection on the plastic.

I get my IL buttons too from ParadiseArcadeShop, Aloha !
(http://www.pixhotel.fr/sites/default/files/styles/gamoovernet690px/public/gamoovernet/20120420120521-Sir%20Kayne-boutons-il.JPG)
Very fast shipping, even I be on the other side of the earth :laugh:

(http://www.pixhotel.fr/sites/default/files/styles/gamoovernet690px/public/gamoovernet/20120420120822-Sir%20Kayne-Test-rapide-Boutons.JPG)
Look really good !

Some fotos of the panel !
(http://www.pixhotel.fr/sites/default/files/styles/gamoovernet690px/public/gamoovernet/20120503122128-Sir%20Kayne-Panel-finis.JPG)
(http://www.pixhotel.fr/sites/default/files/styles/gamoovernet690px/public/gamoovernet/20120503122252-Sir%20Kayne-Panel-finis1.JPG)

Next step the connection of the control panel ;)
Title: Re: Soulcalibur Project (Namco cabinet reproduction)
Post by: emphatic on August 16, 2012, 01:56:24 pm: Looks great! :cheers:
Title: Re: Soulcalibur Project (Namco cabinet reproduction)
Post by: Sir Kayne on August 16, 2012, 03:08:14 pm: Thanks !

Ok now wiring...
(http://www.pixhotel.fr/sites/default/files/styles/gamoovernet690px/public/gamoovernet/20120521131613-Sir%20Kayne-DSC01413.JPG)
I use 12 pins connectors like the real one.

This connectors come on this cable
(http://www.pixhotel.fr/sites/default/files/styles/gamoovernet690px/public/gamoovernet/20120604125331-Sir%20Kayne-DSC01431.JPG)
who end with a D25
(http://www.pixhotel.fr/sites/default/files/styles/gamoovernet690px/public/gamoovernet/20120604124435-Sir%20Kayne-DSC01417.JPG)

The DB25 can be connect on the jamma board or any hackpad.

I decide to make an Dreamcast hackpad for the moment (I don't have the Soulcalibur PCB yet)
Begin a woodbox !
(http://www.pixhotel.fr/sites/default/files/styles/gamoovernet690px/public/gamoovernet/20120611125311-Sir%20Kayne-DSC01442.JPG)
(http://www.pixhotel.fr/sites/default/files/styles/gamoovernet690px/public/gamoovernet/20120611125447-Sir%20Kayne-DSC01443.JPG)
(http://www.pixhotel.fr/sites/default/files/styles/gamoovernet690px/public/gamoovernet/20120611130510-Sir%20Kayne-Essai-boite.JPG)

Some paint...
(http://www.pixhotel.fr/sites/default/files/styles/gamoovernet690px/public/gamoovernet/20120619202755-Sir%20Kayne-Boite-Peinture-blanche.JPG)

Many wiring job !
(http://www.pixhotel.fr/sites/default/files/styles/gamoovernet690px/public/gamoovernet/20120619202846-Sir%20Kayne-Boite-soudure-connecteur.JPG)

For the top of my box, I use metal
(http://www.pixhotel.fr/sites/default/files/styles/gamoovernet690px/public/gamoovernet/20120619204819-Sir%20Kayne-Encoche-couvercle.JPG)
An old PC case will be pefect for that ;D

I add two magnet in the woodbox
(http://www.pixhotel.fr/sites/default/files/styles/gamoovernet690px/public/gamoovernet/20120619204906-Sir%20Kayne-Boite-final-2-.JPG)

Perfectly fit !
(http://www.pixhotel.fr/sites/default/files/styles/gamoovernet690px/public/gamoovernet/20120619205013-Sir%20Kayne-Boite-final.JPG)

With the sticker:
(http://www.pixhotel.fr/sites/default/files/styles/gamoovernet690px/public/gamoovernet/20120628122320-Sir%20Kayne-Hackpad-DC-final.JPG)
And here we have a nice DC hackpad !
Title: Re: Soulcalibur Project (Namco cabinet reproduction)
Post by: Drnick on August 16, 2012, 04:14:15 pm: You do real nice work Sir :applaud: :applaud:
Title: Re: Soulcalibur Project (Namco cabinet reproduction)
Post by: BadMouth on August 17, 2012, 09:48:17 am: Quote from: Sir Kayne on August 16, 2012, 03:08:14 pm
With the sticker:
(http://www.pixhotel.fr/sites/default/files/styles/gamoovernet690px/public/gamoovernet/20120628122320-Sir%20Kayne-Hackpad-DC-final.JPG)

Wow! :cheers:
Title: Re: Soulcalibur Project (Namco cabinet reproduction)
Post by: emphatic on August 17, 2012, 04:23:57 pm: Classy! :applaud:
Title: Re: Soulcalibur Project (Namco cabinet reproduction)
Post by: Malenko on August 17, 2012, 05:08:50 pm: thats fantastic
Title: Re: Soulcalibur Project (Namco cabinet reproduction)
Post by: Sir Kayne on August 21, 2012, 06:44:56 am: Thanks !!

And here my diy Audio Amp:
(http://www.pixhotel.fr/sites/default/files/styles/gamoovernet690px/public/gamoovernet/20120626123938-Sir%20Kayne-Amplis-Diy-arrirere.JPG)
The pcb is a TDA2030 amp, found on ebay for so $10.
Quality is really Ok :)

(http://gamoovernet.pixhotel.fr/pics_gamoovernet690px/20120705162302-Sir%20Kayne-Amplis-final-behind.JPG)
There are 2 inputs.
For the selector I use a 9pin switchs (not so easy to find).
Title: Re: Soulcalibur Project (Namco cabinet reproduction)
Post by: Sir Kayne on August 21, 2012, 07:09:40 am: After a sound test, I feel something missing...
The two HP in the front panel are not enough for a real Soulcalibur sound.

I will install a 3rd HP for the bass on the bottom of the cab:
(http://gamoovernet.pixhotel.fr/pics_gamoovernet690px/20120624212754-Sir%20Kayne-n85.jpg)

I tested first that
(http://gamoovernet.pixhotel.fr/pics_gamoovernet690px/20120722140356-Sir%20Kayne-DSC01528.JPG)
But the sound still a little in a box

Ok, I cut all and will put a grill
I use a "stupid" method for cut :
(http://gamoovernet.pixhotel.fr/pics_gamoovernet690px/20120724122233-Sir%20Kayne-DSC01542.JPG)
(http://gamoovernet.pixhotel.fr/pics_gamoovernet690px/20120725075710-Sir%20Kayne-DSC01545.JPG)
I use the Router, but my Plywood are bulletproof, 24mm !!!

After a long (3 days) work (I must make pause very often, or the wood will burn !).
(http://gamoovernet.pixhotel.fr/pics_gamoovernet690px/20120727121434-Sir%20Kayne-DSC01547.JPG)
Victory ! It's like I cut in the armor of a Battleship ! :lol

I install under the cab the grill
(http://gamoovernet.pixhotel.fr/pics_gamoovernet690px/20120728125408-Sir%20Kayne-DSC01553.JPG)

And fix my HP
(http://gamoovernet.pixhotel.fr/pics_gamoovernet690px/20120728204848-Sir%20Kayne-DSC01556.JPG)
(http://gamoovernet.pixhotel.fr/pics_gamoovernet690px/20120728204936-Sir%20Kayne-DSC01558.JPG)
I fix the Amp too.

Now the sound are really good ;)

Next step, apply the Side stickers !
Title: Re: Soulcalibur Project (Namco cabinet reproduction)
Post by: Malenko on August 21, 2012, 08:06:41 am: looks really good, bet it sounds good too. This project has come a long way, and Im really impressed.
Title: Re: Soulcalibur Project (Namco cabinet reproduction)
Post by: emphatic on August 21, 2012, 08:24:26 am: Great work! :cheers:
Title: Re: Soulcalibur Project (Namco cabinet reproduction)
Post by: Nestafari on August 21, 2012, 07:40:44 pm: Un petit chef d'oeuvre..

Congrats !
Title: Re: Soulcalibur Project (Namco cabinet reproduction)
Post by: TopJimmyCooks on August 21, 2012, 07:52:47 pm: It would be easier to rout if you cut close to the line with a jigsaw (reciprocating saw) first. you can still use a circle template if you leave a few connected points to keep the middle part in place. The jigsaw cut makes the router bit have to cut less and gives a way for sawdust to escape the cut.
Title: Re: Soulcalibur Project (Namco cabinet reproduction)
Post by: Sir Kayne on August 22, 2012, 07:25:16 am: Thanks guys ! More to come soon...

Quote from: TopJimmyCooks on August 21, 2012, 07:52:47 pm
It would be easier to rout if you cut close to the line with a jigsaw (reciprocating saw) first. you can still use a circle template if you leave a few connected points to keep the middle part in place. The jigsaw cut makes the router bit have to cut less and gives a way for sawdust to escape the cut.
You totaly right, I came on the same conclusion.
My method was the barbarian way :laugh:
Title: Re: Soulcalibur Project (Namco cabinet reproduction)
Post by: Sir Kayne on June 19, 2013, 05:20:06 pm: Ok, time to complete this project...

Here a front view with side unmount.
(http://gamoovernet.pixhotel.fr/pics_gamoovernet690px/20120801130907-Sir%20Kayne-Borne-demonty-.JPG)

without the coinbox and panel (unmount too)..look so empty ;D

It's time to apply the side !!!

Here are the objectif :
(http://gamoovernet.pixhotel.fr/pics_gamoovernet690px/20120106130200-Sir%20Kayne-test-SC-Ori.jpg)

Ok, before I forget, I must protect the bottom edge from the side (almost forget)
(http://gamoovernet.pixhotel.fr/pics_gamoovernet690px/20120803125616-Sir%20Kayne-DSC01575.JPG)
Done !
(http://gamoovernet.pixhotel.fr/pics_gamoovernet690px/20120803125957-Sir%20Kayne-DSC01576.JPG)

First step :
cut out exactly the sticker side !

I must cut the sticker 1cm. from the edge (I print it to tiny :'() ! Ok I use a model first
(http://gamoovernet.pixhotel.fr/pics_gamoovernet690px/20120801131854-Sir%20Kayne-Patron-pour-side.JPG)

Second step:
Cut the side with help of the model
(http://gamoovernet.pixhotel.fr/pics_gamoovernet690px/20120806122859-Sir%20Kayne-DSC00416.JPG)

Really hard, I must be really accurate in my cut
(http://gamoovernet.pixhotel.fr/pics_gamoovernet690px/20120806123540-Sir%20Kayne-DSC01577.JPG)

Cutting the up sticker is ultra-hard, because the curve of the cabinet are really particular
(http://gamoovernet.pixhotel.fr/pics_gamoovernet690px/20120806124124-Sir%20Kayne-Plastique-side-deco.JPG)
I use a transparent plastic sheet for have the form of the wood panel and trace again the same form with 2cm inside.
After I have just to cut like the tracing.

(http://gamoovernet.pixhotel.fr/pics_gamoovernet690px/20120806125406-Sir%20Kayne-DSC00427.JPG)
(http://gamoovernet.pixhotel.fr/pics_gamoovernet690px/20120806125646-Sir%20Kayne-DSC00428.JPG)

Final :
(http://gamoovernet.pixhotel.fr/pics/20120806125529-Sir%20Kayne-DSC00429.JPG)
:)

Ok third step : Apply the sticker

The secret, soap water !
(http://gamoovernet.pixhotel.fr/pics_gamoovernet690px/20120810224638-Sir%20Kayne-DSC01594.JPG)
(http://gamoovernet.pixhotel.fr/pics_gamoovernet690px/20120810230117-Sir%20Kayne-DSC01602.JPG)

few, done !
(http://gamoovernet.pixhotel.fr/pics_gamoovernet690px/20120810231140-Sir%20Kayne-DSC01595.JPG)
This sticker are very big so 1m. square, not easy to apply without air bubble !

Same with the up panel
Many soap...
(http://gamoovernet.pixhotel.fr/pics_gamoovernet690px/20120814010106-Sir%20Kayne-Side-deco-savon.JPG)
One side
(http://gamoovernet.pixhotel.fr/pics_gamoovernet690px/20120814010312-Sir%20Kayne-Side-droit-final.JPG)
Other side
(http://gamoovernet.pixhotel.fr/pics_gamoovernet690px/20120814010448-Sir%20Kayne-Side-gauche-final.JPG)

Not easy to apply, but with patience and care you can do something not bad ;D

Ok, just for information The side art (and the panel) is a 100% reproduction from poor photos !! I use photoshop, illustrator and paintshop pro to reproduce that (over 6 months work). Of course I ready to share with everybody who need :cheers:
Title: Re: Soulcalibur Project (Namco cabinet reproduction)
Post by: kingchimp on June 20, 2013, 11:02:38 am: This was already a cool looking build, but that side art really pushes it over the edge.

Great stuff! :applaud:
Title: Re: Soulcalibur Project (Namco cabinet reproduction)
Post by: Sir Kayne on June 20, 2013, 02:43:19 pm: Thanks ;)

Ok, now the mounting sequence !

(http://gamoovernet.pixhotel.fr/pics_gamoovernet690px/20120815103059-Sir%20Kayne-DSC00438.JPG)

I use the DC for the moment, so long I not have the original pcb !
(http://gamoovernet.pixhotel.fr/pics_gamoovernet690px/20120815103325-Sir%20Kayne-DSC00439.JPG)

The "butterfly" screw make the mounting very quick and easy (unless to close like a barbarian)
(http://gamoovernet.pixhotel.fr/pics_gamoovernet690px/20120815103430-Sir%20Kayne-DSC00441.JPG)

Front panel
(http://gamoovernet.pixhotel.fr/pics_gamoovernet690px/20120815103605-Sir%20Kayne-DSC00443.JPG)

Mounting the Glass support
(http://gamoovernet.pixhotel.fr/pics_gamoovernet690px/20120815104753-Sir%20Kayne-DSC00446.JPG)

Loudspeaker ready
(http://gamoovernet.pixhotel.fr/pics_gamoovernet690px/20120815105137-Sir%20Kayne-DSC00448.JPG)

Fix of the speaker and Bezel (I do a real bezel, not like the original in paper :o)
(http://gamoovernet.pixhotel.fr/pics_gamoovernet690px/20120815105331-Sir%20Kayne-DSC00449.JPG)

Ok, now the control panel. Easy to assemble, just slide in...
(http://gamoovernet.pixhotel.fr/pics_gamoovernet690px/20120815105616-Sir%20Kayne-DSC00450.JPG)
(http://gamoovernet.pixhotel.fr/pics_gamoovernet690px/20120815110108-Sir%20Kayne-DSC00458.JPG)

that's is, I let the plastic for protection
(http://gamoovernet.pixhotel.fr/pics_gamoovernet690px/20120815110339-Sir%20Kayne-DSC00457.JPG)

I modify the roof panel for hold the glass
(http://gamoovernet.pixhotel.fr/pics_gamoovernet690px/20120815110753-Sir%20Kayne-DSC00459.JPG)

From behind, I finish to screw the panel
(http://gamoovernet.pixhotel.fr/pics_gamoovernet690px/20120815111214-Sir%20Kayne-DSC00461.JPG)

Sliding panel, very handy !
(http://gamoovernet.pixhotel.fr/pics_gamoovernet690px/20120815111435-Sir%20Kayne-DSC00468.JPG)

and close all with the key (like the real one, of course)
(http://gamoovernet.pixhotel.fr/pics_gamoovernet690px/20120815111706-Sir%20Kayne-DSC00463.JPG)

Time to install the glass
(http://gamoovernet.pixhotel.fr/pics_gamoovernet690px/20120815111932-Sir%20Kayne-DSC00465b.jpg)

Yeah ! Showtime !
(http://gamoovernet.pixhotel.fr/pics_gamoovernet690px/20120815112337-Sir%20Kayne-DSC00471.JPG)

(http://gamoovernet.pixhotel.fr/pics_gamoovernet690px/20120815112549-Sir%20Kayne-DSC00472.JPG)

(http://gamoovernet.pixhotel.fr/pics_gamoovernet690px/20120815112810-Sir%20Kayne-DSC00473.JPG)

(http://gamoovernet.pixhotel.fr/pics_gamoovernet690px/20120815113003-Sir%20Kayne-DSC00474.JPG)

(http://gamoovernet.pixhotel.fr/pics_gamoovernet690px/20120815113158-Sir%20Kayne-DSC00476.JPG)

Look like new, isn't ? ;D
I use the same controler, button, even the screw as the real one. Honestly I'm proud for my first cab from scratch :)
Ok, all is not perfect and I learn many things !

But wait, it's not finish, there will come the topper, stay tune !
Title: Re: Soulcalibur Project (Namco cabinet reproduction)
Post by: emphatic on June 20, 2013, 02:47:33 pm: Very classy! Please take some pics with the game running! :cheers:
Title: Re: Soulcalibur Project (Namco cabinet reproduction)
Post by: Sir Kayne on June 21, 2013, 06:49:20 am: Yes, I must take some pics with the game!

Here a quick one !
(http://gamoovernet.pixhotel.fr/pics_gamoovernet690px/20120818211253-Sir%20Kayne-DSC01625.JPG)
The screen is big enought and the sound good :)
Real arcade feeling !
Title: Re: Soulcalibur Project (Namco cabinet reproduction)
Post by: Sir Kayne on November 26, 2015, 07:09:32 am: Sorry, some pictures have gone...
I will repair the link soon as possible.