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Main => Main Forum => Topic started by: upper2bits on July 31, 2011, 02:47:59 pm

Title: Drilling holes for buttons, need help.
Post by: upper2bits on July 31, 2011, 02:47:59 pm
So I tested my method on a scrap piece and thank god I did.  The bit I'm using(already had) might be wrong and the first layer of plywood kind of splintered off.  Here is what I have, should I pick up a different bit?  Is there another way I can do this?  I wish I had a drill press.

Title: Re: Drilling holes for buttons, need help.
Post by: Donkbaca on July 31, 2011, 02:57:57 pm
Get a forstner bit. Makes a clean hole, just make sure you drill from the top as it might splinter a bit coming out the back
Title: Re: Drilling holes for buttons, need help.
Post by: upper2bits on July 31, 2011, 03:14:19 pm
Get a forstner bit. Makes a clean hole, just make sure you drill from the top as it might splinter a bit coming out the back


Forstner over hole saw?  I've been reading up and now I'm trying to decide.  Also, can I use the 1 1/8" for the joystick too or would that be too big?
Title: Re: Drilling holes for buttons, need help.
Post by: Jefferson on July 31, 2011, 03:24:23 pm
forstner bit is the way to go... itll push out the debris as it cuts, and 1 1/8 is perfect for joys (thats what I did anyhow, with dust washers on top of the CP, but to each his own)
Title: Re: Drilling holes for buttons, need help.
Post by: upper2bits on July 31, 2011, 03:28:30 pm
forstner bit is the way to go... itll push out the debris as it cuts, and 1 1/8 is perfect for joys (thats what I did anyhow, with dust washers on top of the CP, but to each his own)

Is the dust washers the big black plastic thing that came with the joystick? Does this just float around with the joystick?
Title: Re: Drilling holes for buttons, need help.
Post by: gamepimp on July 31, 2011, 03:44:17 pm
I used a 1 1/8" hole saw for my buttons and joysticks. Worked like a champ. And yes, the dust washer is that plastic ring that goes on the lower part of the joystick that will cover up the hole to keep dust out as well as making it look nicer. It moves with the joystick so the hole will never be exposed (unless of course u lift that washer up to see what's underneath).
Title: Re: Drilling holes for buttons, need help.
Post by: leapinlew on July 31, 2011, 03:54:56 pm
I've used paddle bits with no problems.
Title: Re: Drilling holes for buttons, need help.
Post by: cigardude on July 31, 2011, 04:59:23 pm
+1 on the paddle bits. the 1 1/8" ones are perfect for button and joystick holes. I've even used them for the plexi with no issue.
Title: Re: Drilling holes for buttons, need help.
Post by: severdhed on July 31, 2011, 10:47:47 pm
hole saws work great, however forstner bits work great also and seem to go faster than hole saws. (paddle bits work if you don't have anything else, but having used all 3 options, i'd take a forstner bit over a paddle bit or hole saw any day. drill from the top of the panel, so if it splinters, it will be on the bottom side.  if you don't want it to splinter, drill a small pilot hole in the center of all the button holes, drill half way through from one side, then flip it over and drill the rest of the way from the other side.  it is alot more work, but keeps it from splintering.  1 1/8" is fine for joystick holes as well as buttons, no need to get a different size bit for the joysticks.
Title: Re: Drilling holes for buttons, need help.
Post by: Grimoz on August 01, 2011, 06:51:23 am
If your going to get a hole saw then make sure you buy a good brand one and not one of the cheaply made ones, I found this out the hard way and within 60 seconds of use it was in the bin. My recommendation is to use a spade bit with pre-drilled pilot holes, i find they dont slip like hole saws do and are a much cleaner drill.
Title: Re: Drilling holes for buttons, need help.
Post by: upper2bits on August 01, 2011, 06:54:51 am
Picked up a forstner bit and it's night and day!  Perfect holes no splintering. Thanks!