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Main => Main Forum => Topic started by: Crayola on October 09, 2010, 10:55:13 pm

Title: Cutting Tball and button holes in Metal CP?
Post by: Crayola on October 09, 2010, 10:55:13 pm
So I need to add a few button holes and a 2 1/4" trackball
hole to a metal control panel. Any suggestions on how to do this?

Would a hole saw work? I havent had good luck with hole saws
and metal. They tend to wander until they bite in. Usually where I
dont want it to:(

Crayola
Title: Re: Cutting Tball and button holes in Metal CP?
Post by: JustMichael on October 09, 2010, 11:06:16 pm
Greenlee hole punches make nice holes.
Title: Re: Cutting Tball and button holes in Metal CP?
Post by: Crayola on October 09, 2010, 11:36:04 pm
Got a good source for them? They seem kinda expensive.

Crayola
Title: Re: Cutting Tball and button holes in Metal CP?
Post by: JustMichael on October 10, 2010, 10:30:17 pm
Got a good source for them? They seem kinda expensive.

Crayola

Sorry no I don't.  Also I have no idea what size for the trackball. You could find out how much a local machine shop would charge to punch the holes for you. 
Title: Re: Cutting Tball and button holes in Metal CP?
Post by: bkenobi on October 11, 2010, 11:36:42 am
You can use a hole saw or step drill for the buttons, but the trackball will be more complicated.  Are you planning on having a bezel of some kind around it?  If so, you can probably cut it with a hack saw and file it down to the final dimensions.  If the edge will be exposed, I'd get a machine shop to do it for you.
Title: Re: Cutting Tball and button holes in Metal CP?
Post by: eds1275 on October 11, 2010, 12:33:35 pm
drill a small pilot hole... use a metal cutting hole saw. I saw a 3" one at Canadian Tire the other day, though it doesn't say so on their website.
Title: Re: Cutting Tball and button holes in Metal CP?
Post by: gShooter on October 12, 2010, 12:01:04 pm
Not a permanent solution, but any metal shop or motorcycle/auto custom shop in your area might have a wet metal cutting machine, or laser which would help you for a simple fix.  The prices are pretty low especially if you show up in person.  Certain Napa Auto parts stores can also do it (along with sand blasting) for very little $$$.

Buying your own hole saw, or set, sets you up for life though might be too much $$$ for 1 cut.