Well this project has been a long time coming.. probably something like the 24 years to be precise - the first time I played this game at my local bowling alley.
It was an amazing period and one day that stands out clearly in my mind - I was Star Wars mad and the thought of being able to pilot an X-Wing fighter in 3D was nearly too much..
But for me it wasn't (and isn't) just the game-play that makes it so desirable but also the awesome cockpit cabinet design with it's complex angular shapes draped in the most gorgeous side art depicting the evil Darth Vader and the powerful Death Star not to mention the battle between the X-Wing and Tie Fighters. Add to all of that the unique yoke controls that just ooze the battle of Endor and the futuristic molded plastic bezel and you start to understand the draw card that is the Star War Cockpit Cabinet... And thats just before you start to mention the sampled voices from the movie and the gorgeous, crisp vector graphics..
And so this cabinet has remained a dream of mine.. the one above all others that I HAD to have in my collection.. my "Holy Grail" of cabinets if you like.. :notworthy:
The problem with that dream was that there were just under 2500 units produced world wide 24 years ago of which maybe 50 or 60 might of made it down under. Then factor in the conversion "era" and the water damage that these cabs are so renowned for and the reality of finding one was never looking good..
So my only option was to start searching for the parts that made up a Star Wars Cockpit (SWC) and build my own.. just as I had done with my Centipede (http://forum.arcadecontrols.com/index.php?topic=37311.0") and Galaga (http://forum.arcadecontrols.com/index.php?topic=47322.0") scratch built cabs.. Now this has not been an easy task either and taken the best part of two years continually searching on Ebay and RGVAC for the required parts. As time progressed I managed to pick up a cockpit bezel in beautiful condition, the coin door complete with mechs, coin box and control panel, (mint) cockpit manuals and the seat joiner piece (rare!)
The biggest boost to the project came about when I found a guy on RGVAC in the US parting out a complete cabinet - I explained to him what I needed.. a price was set and about 1 week later the project was in full steam.. I now had every part of the cabinet including the yoke and rare cockpit control panel apart from the wooden cabinet and vector tube and game..
(http://users.adam.com.au/hr350/parts.jpg)
The next step (and probably the most difficult) was getting all the measurements of tha cabinet itself. Now I consider myself reasonably good at working out most cabs, but the more information and pictures I collected on the SWC, the more daunting it became.. The measurements and angles were critical in pulling this off and without some VERY accurate details, it would be at best, very difficult.. I struggled with people who were willing to help me - basically it was just all too hard for most but one local guys from the Aussie Arcade Forums (http://www.aussiearcade.com.au/forum.php) helped me out.. Well that is an understatement.. John went beyond the call of duty and created a template of his very nice SWC - the part that blew me away was he wanted nothing but my satisfaction as his reward - a true gentleman..!!!!
(http://users.adam.com.au/hr350/template.jpg)
This along with my "stock photo files" collected from all over the net and even modessitt (http://forum.arcadecontrols.com/index.php?topic=66626.0") dimensions (although a little off) enable me to construct some very accurate plans for my very own SWC - later I will transfer these measurement into CAD files for other would be SWC builders..
So now I had the dimensions and angles the next step was to transfer all of this to a couple of sheets of MDF and carefully cut it out..
(http://users.adam.com.au/hr350/cab cutout.jpg)
The next step is to carefully block out the panels with the necessary set back - here is one side about 90% done. There remainder of the blocking will need to be done once the cabinet is essentially together. Having all the original parts like the bezel and control panel really help here..
(http://users.adam.com.au/hr350/blocking.jpg)
I'll update some more in the next couple of days..
Hoops
So a little bit of an update - In fact there is a lot more to this than maybe first meets the eye with about 30 hours spent getting it to this stage.
With most of the blocking out completed (although not glued in yet) I set about cutting all the center panels for the cab. I've said it before - the SWC is a pretty complex little cabinet and so getting all the angles right was a bit of a challenge as I wanted this to be BETTER than any cabinet that rolled out of Atari in 1983..
The first shot shows the foot well area inside the cockpit just under the control panel - basically demonstrating the accuracy with the cuts that I am aiming for. In fact, these angled cuts can be as acute as 55 degrees and it was on one of those that I sliced my hand open.. and on MDF..!! :censored: The screws that you see in place will be totally hidden and just part of the blocking process.
(http://users.adam.com.au/hr350/footwell.jpg)
Again another area where looks can be deciving is the bezel area - with a lot of the support pieces being covered with the plastic molded bezel. It needs to be pretty strong as these brackets also mount the control yoke and screen plexi..
(http://users.adam.com.au/hr350/bezel area1.jpg)
The seat area is pretty much finished although the original speaker grilles are just screwed into place at this point - in an original SWC, these grilles are recessed 4mm and fitted with security screws. With one of the parted out cabinets, the owner gave me some of the original screws - with a little bit of hunting I have managed to track down the exact same parts which I will end up using to make it as accurate as possible. You can also see the seat angle piece which is in fact an extruded aluminum bracket - a very hard to get piece..
(http://users.adam.com.au/hr350/seat.jpg)
The top part of the cabinet was probably one of the most difficult to pull off as there are quite a few complex angles that need to be cut - since I don't have a table saw, I had to rely on using a Sawboard (http://forum.arcadecontrols.com/index.php?topic=43568.0) and a circular saw.. In the end I am very happy with how it turned out. You can also see the original vents and the plexi-retainer plate sitting in place.
(http://users.adam.com.au/hr350/vents.jpg)
And now for the "money shot" - possibly the worlds first scratch built Star Wars Cockpit ;D As you can see there is still a bit to do - the most obvious is the canopy "hoops" and the top of the marquee.
(http://users.adam.com.au/hr350/cab whitewood.jpg)
From here, things will probably slow down a bit as I wait for parts from overseas to complete the cabinet (t-molding etc). In the mean time I will start restoring all the metal parts, coin door, etc etc..
Hoops