Quick update! Seeing a previous post someone mentioned using usb image tool and a cf card reader.
I got a cf reader to usb, loaded up usb image tool, put the original 512gb cf card in and did a backup.
After it was complete I put the new 1gb in and restored the 512mb image... went to the orion, put the 1gb in and the system booted... I put my usb stick and did a factory reset... I now have to make a video (I plan to make a tutorial for this as well) and record the 512mb game list vs the 1gb... but seeing 2 categories I definitly have more games / the game list I found online. Really excited now!
I got a cf reader to usb, loaded up usb image tool, put the original 512gb cf card in and did a backup.
After it was complete I put the new 1gb in and restored the 512mb image... went to the orion, put the 1gb in and the system booted... I put my usb stick and did a factory reset... I now have to make a video (I plan to make a tutorial for this as well) and record the 512mb game list vs the 1gb... but seeing 2 categories I definitly have more games / the game list I found online. Really excited now!