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Main => Driving & Racing Cabinets => Topic started by: Fursphere on March 09, 2023, 03:28:31 pm

Title: Twin Cabinet Build
Post by: Fursphere on March 09, 2023, 03:28:31 pm
I'm getting ready to start a twin cabinet project.   I'm on the fence between the older Sega Model 2 cabinets (Original Daytona, wood variety for example), or the somewhat newer Sega RingWide Cabinets (Sega Classic Racing for example). 

The supply of used driving cabinets seems to have run out, or people want stupid money for them.  And twin cabinets?  Forget it.  So I'm just going to build my own.  I had to tear down my old cabinet a few years ago, but I'm at a point where I can jump back in.  (Old cab was based on the more modern Sega Classic style)

For me, I like the look of the modern Sega Classic cabinet, but the Daytona has that nostalgic charm (and more room for PCs and gear behind the monitor is a huge bonus).   For gear I've got Fanatec setups (CSW 2.5 and a DD), as I'm somewhere in the SimCade world (love Arcade games and silly stuff like Burnout Paradise, but also like modern PC racers like Dirt Rally and AC).   I'm building a twin because my boys want to get in on the action now too. 

If you were going to build one, which one would you choose, and why?
Title: Re: Twin Cabinet Style Preference
Post by: Malenko on March 09, 2023, 03:37:03 pm
I built a "Dayclona"

(http://forum.arcadecontrols.com/index.php?action=dlattach;topic=149895.0;attach=367924;image)
http://forum.arcadecontrols.com/index.php/topic,155515.0.html
Title: Re: Twin Cabinet Style Preference
Post by: lilshawn on March 09, 2023, 04:29:23 pm
actually, that's pretty friggin' good for a copy if i say so.

 :cheers:
Title: Re: Twin Cabinet Style Preference
Post by: buttersoft on March 09, 2023, 07:50:25 pm
I'd pick a cabinet based on the game I like better or the cab i like the look of more. STCC was a big one for me, a little more classy than the common Daytonas and Sega Rally's. But i hear you about having more space in the cab to house the PC and gear.

And for sure, while i don't agree with everything he did, Malenkos build is awesome.
Title: Re: Twin Cabinet Style Preference
Post by: MrThunderwing on March 12, 2023, 10:06:26 am
I'd choose the old style Daytona cabinet. fueled by nostalgia 100%, but I just think it looks nicer than the more modern Sega Racing Classics one.
Title: Re: Twin Cabinet Style Preference
Post by: Fursphere on March 12, 2023, 01:56:33 pm
Interesting, you guys seem to be leaning the opposite way I am.  :)

I do not like the huge silly marquee on the newer cabs. I used sketchup to layout the basic design for my first cabinet.  I've been tooling around with that design for the past few days improving on it.   (I have a full 3d sketchup model of the Model 2 daytona cabinets, so I should be able to replicate it if I choose to go that route).  Its been raining like crazy here, so I haven't picked up any wood yet.  And at $90 a sheet for plywood, I'm in no hurry. 

Here is my take so far on a modern SR Cabinet.   There are some weird geometry problems I haven't quite figured out yet in the model, but the basic idea is there, and its modeled full size so I can dimension it out for cut sheets.
Title: Re: Twin Cabinet Style Preference
Post by: buttersoft on March 12, 2023, 06:40:13 pm
OMG there's no room for a CRT in that!

It looks good tho, but as with any build it's going to be about the finishing touches and art :)
Title: Re: Twin Cabinet Style Preference
Post by: lilshawn on March 14, 2023, 03:10:11 pm
OMG there's no room for a CRT in that!

that's okay... you probably couldn't get one unless you already had one anyway.  :P
Title: Re: Twin Cabinet Style Preference
Post by: buttersoft on March 15, 2023, 06:58:08 am
that's okay... you probably couldn't get one unless you already had one anyway.  :P

C'mon, you need two. Then they breed by themselves :)
Title: Re: Twin Cabinet Style Preference
Post by: Fursphere on March 16, 2023, 12:52:17 pm
The only 32" CRT that I'm familiar with was the Sony WEGAs.   And they weighed a TON.  (Bought one new way back in the day).    Also had a 36" Song WEGA at one point too....   no thank you.   Ridiculously heavy.  Somewhere around 200 lbs I think.   

The 32" LCDs I picked up for the cabinets are 17 lbs each.  :)
Title: Re: Twin Cabinet Style Preference
Post by: lilshawn on March 16, 2023, 01:56:10 pm
yeah, my uncle had a giant panasonic 36" home theater series CRT... it took the 2 of us everything we had to pick up and move that bastard.
Title: Re: Twin Cabinet Style Preference
Post by: Fursphere on March 16, 2023, 08:18:59 pm
Change of plans.   This happened today.  Looks like I'll be building a Daytona Twin.    ;D
Title: Re: Twin Cabinet Style Preference
Post by: bobbyb13 on March 17, 2023, 05:03:07 am
Certainly will be cool!
If you had decided on a Rush2049 I could have helped with cabinet templates.
A solid sit down driver is quite the undertaking.

If you change your mind I can double check my old cut list for you!
Title: Re: Twin Cabinet Style Preference
Post by: Fursphere on March 17, 2023, 11:17:52 am
Thanks, but I think I'm going to stick with the Daytona cab design at this point.   After picking up the marquee/topper (that thing is heavier than it looks!) I drew up this last night.    I think its pretty close to dimensional accurate.  I'll probably tweak it a little more.  Once I'm happy with it, I'll break it apart and make cut sheets with all the dimensions.  The checkerboard stripes were just visual reference points for the Daytona artwork as it sits on the cabinet.

Title: Re: Twin Cabinet Style Preference
Post by: bobbyb13 on March 17, 2023, 01:56:45 pm
Great work.
What a cool build this will be.

Are you going to use plywood so that it doesn't weigh 1,000 lbs?
Title: Re: Twin Cabinet Style Preference
Post by: Fursphere on March 20, 2023, 01:04:18 pm
Rain here in California has been holding me up on this.  I had to roll my table saw out in the driveway to rip down 4x8 sheets, so rain puts a hold on that.  :)

I've been looking at these seats:   https://www.modifystreet.com/product/pair-of-reclinable-racing-seats-w-silders/

Still not decided though.   Last cab had felt based material on the seat.  Never again!  Everything stuck to that thing.

I'll start a proper project thread once I start cutting.  I was able to pickup the plywood on Saturday during a break in the rain.  Stupid expensive right now. 
 
Title: Re: Twin Cabinet Style Preference
Post by: bobbyb13 on March 21, 2023, 03:38:42 am
For a home use machine those look like really nice seats!

Bare minimum quality ply to use for a cabinet here is $75/sheet at the moment.
Curious to know what it is there.
Title: Re: Twin Cabinet Style Preference
Post by: Fursphere on March 21, 2023, 09:44:29 am
It was about $90/sheet for 3/4".  1/2" was $65/sheet.

When I built my very first cab about 13 years ago, it was $33/sheet for really high quality stuff.  Stupid inflation. 
Title: Re: Twin Cabinet Style Preference
Post by: buttersoft on March 21, 2023, 07:59:01 pm
It was about $90/sheet for 3/4".  1/2" was $65/sheet.

When I built my very first cab about 13 years ago, it was $33/sheet for really high quality stuff.  Stupid inflation.

Man i know that feeling. I went to build a bed base the other week, to replace the ---smurfy--- spring-slats our new bed came with, and my god the prices. Cost more to get the hardwood for new slats than the bed itself had.
Title: Re: Twin Cabinet Build
Post by: Fursphere on April 03, 2023, 11:46:49 am
Quick update on progress:
-Basic bases built
-Stands built
-Heads built
-Seats are here, working on mounting them
-Monitors are here, working on mounting them
-casters and levels are installed on each base (4 each), debating on adding center casters and levels

Its all just pocket hole screwed together right now.  Its stable, but needs more bracing.  The horizontal monitor mount will add a lot, but I need more vertical stability.  The twin topper is heavy, and I want it to be stable.  So that's on the to do list.  I'll probably pull them apart (unscrew) when I'm ready to cut the t-molding channels, then glue them up on re-assembly.   May even biscuit join them like I did on my first cabinet.   

I also picked up a set of Daytona 2 almost complete control panels for $20 each - so I've got all the VR buttons and plastic dash.  One is cracked pretty bad, but I can bondo/fiberglass it.   I'm not sure I'm even going to use them - but they were so cheap grabbed them just in case.  Also grabbed an over-under coin door to build the coin box that goes in between the two cabinets and joins them. 

As far as I can tell, they're pretty close to dimension-ally accurate of 'real' Daytona wood cabinets, accept I made the inner width of each 'head' 30" wide instead of 29" wide to give just a little more wiggle room for the 32" LCDs.

And lastly, within seconds of pulling the plastic off one of the seats and putting it on the seat base, one of my cats decided it was now her happy place. 
Title: Re: Twin Cabinet Build
Post by: Malenko on April 03, 2023, 06:35:45 pm
those look great, good job.   :applaud:
Title: Re: Twin Cabinet Build
Post by: buttersoft on April 03, 2023, 11:13:54 pm
looks good. What seat are you using?
Title: Re: Twin Cabinet Build
Post by: Fursphere on April 04, 2023, 09:47:15 am
looks good. What seat are you using?

After looking at too many seats, I took a chance on these.  More than I wanted to spend, but at some point I just gave up looking.  I'm happy with them so far.   
https://www.modifystreet.com/product/pair-of-fabric-bucket-racing-seats-w-silders-black-wider-design/

The only thing I doesn't like is that they've got their logo stitched into the headrest area in white thread - something that's not in the photos online.  My wife offered to thread-rip it out, but I'm not sure yet. 

What caught my eye was the 'wider' design.  I'm a bigger guy at 6' 1", so any extra room is always welcome.   My old Jeep had Mastercraft Baja buckets in it, and I almost went that way, but they're more than double the cost.  (buying two of everything adds up).
Title: Re: Twin Cabinet Build
Post by: baritonomarchetto on April 05, 2023, 01:11:43 am
I am late to the party, but...
even if I am a CRT fan (all my cabs still have their factory CRT or a good replacement for it), I must admit that (emulated) racing games of the 3D era run great on LCDs.
Ok, I said it  :D
Title: Re: Twin Cabinet Build
Post by: Fursphere on April 10, 2023, 11:55:48 pm
Quick update.  Nothing fancy.

Got the floor boards in, which took longer than it should have.  Added a cross brace to the base around the center mark inside the base.  Got the monitor mounts cut out and ready to install (not in the pic). 

Currently working on getting the seat in the right place.   Now that I've got the floor in, I can put the pedals down and start test fitting based on the wheel / seat / pedal placement.  The shaft on the Fanatec DD is longer than the shaft on the CSW v2.5, so the wheel will stick out a little further based on the mounting hole placement (assuming I make them identical). 

I have a rough idea on where to put the shifter and hand brake, but I'm not 100% on that yet.   Possibly near the shifter location on the original Daytona cabinet.  The Fanatec shifter unit is about the same size as the original Daytona shifter surprisingly.   I'll have to grab a pic of them side by side for next time.

Title: Re: Twin Cabinet Build
Post by: Fursphere on April 17, 2023, 03:26:22 pm
Update:

Screens are in, and both PCs are functional (left cab is a laptop, which i'm not happy with, but its what I have for now).   Haven't got the wheel on the right side connected yet.   
Seats are bolted down, but might be a little too low, haven't decided yet.  Working on pedal boards (Setting them to approx. a 20 degree angle) and speaker mounts next.

I opened up the topper and was surprised to find all the lights inside are 110v.  (and all the bulbs missing).
Title: Re: Twin Cabinet Build
Post by: MrThunderwing on April 18, 2023, 08:57:05 am
Looking good!
Title: Re: Twin Cabinet Build
Post by: Fursphere on May 30, 2023, 11:41:33 am
Start working on a dashboard over the weekend.  Used some 2020 aluminum extrusion I had from other project (3D printer build), printed some brackets, and added some hardboard  So far so good.  Also made the speaker panels, which have the 4" speakers pointing downward at a 45 degree angle.  This is a departure from the original Daytona cabinets, but I'm happy with it. 

I've been working on my twin cabinet alignment issues as well.   I noticed that the with the 'heads' aligned and bolted together with the marquee topper, the bases were in a "V" shape, with about 1" difference.  So I made a solid steel brace for the rear of the bases to lock them together, and now I need to realign the heads.  Player 1 is now 'tweaked' a little.   Not sure how I want to fix that yet.  But I have to tear everything apart, so I figure its time to cut the t-molding too. 
Title: Re: Twin Cabinet Build
Post by: bobbyb13 on June 07, 2023, 01:06:18 am
Those steering wheel braces are slick.
 :cheers:
Gotta love when you have stuff laying around that you can use for something that comes out that nice.
Title: Re: Twin Cabinet Build
Post by: Fursphere on August 23, 2023, 09:29:44 pm
Still (slowly) working on this thing.   Got the t-molding channels cut on one half, and I'm working on the paint now.   Once this half is done, I'll tear the other one apart and do the same.  I managed to pickup a legit center coin box / housing too.  Dang thing weigh 60 lbs!  I tried to build one first, but just wasn't happy with how it was turning out.  The spacing on my cabinets is a little wider than 'stock', so I'm going to have to machine some heavy duty spacers on the lathe to mount the coin box in the center properly. 
Title: Re: Twin Cabinet Build
Post by: bobbyb13 on August 25, 2023, 11:24:49 pm
Yeah, those coin vaults are ridiculous.
Like what is in my Rush cabinets it appears.

Looking good!
Title: Re: Twin Cabinet Build
Post by: Fursphere on September 12, 2023, 12:23:01 pm
Another update.   I got the bases painted and the coin vault mounted.  I intended to machine some aluminum spacers for the coin vault, but took the lazy route and 3D printed some instead.  The bases are significantly more rigid with the coin vault clamped in-between them.  I used the angle iron in the picture to align the two bases to be flat / consistent with each other.   I also cut to 1.5" holes in the coin vault in the opposite side to convert it into twin version, vs just having holes in one side for single cabs.  I'm going to wire one coin chute to each PC (I might put coin buttons there instead... not sure?).  And somewhere I saw someone else put there audio amps in the lower part of the coin vault, I'll probably do the same. 

Still need to pickup some angle iron (maybe stainless steel if its not too pricey) to finish the seat bases.
Title: Re: Twin Cabinet Build
Post by: buttersoft on September 13, 2023, 06:37:13 pm
Coming together nicely! (pun intended)
Title: Re: Twin Cabinet Build
Post by: Fursphere on September 15, 2023, 01:17:43 pm
I was looking at the Sega Dashboards I picked up last night, I think I can mount the Fanatec DD Pro to the metal plate behind the plastic dash and poke it through.  I'd have to do some machine work on the metal mount plate, and a little work on the plastic dash, but it should work. 

It will not work with the Fanatec Clubsport v2.5 base I have, due the the steering wheel shaft being 1-2 inches shorter than the DD Pro.  So I'd have to upgrade that to make them match if I go down that route.

The part I'm hung up on is the Sega Daytona (and similar) style dashboards - the steering wheel is mounted about off center to the left of the entire assembly.  So to center the plastic dashboard in the cabinet, the wheel would be slightly off.   I guess this is normal...?  but it just bugs me for some reason.
Title: Re: Twin Cabinet Build
Post by: BadMouth on September 15, 2023, 02:16:22 pm
The wheel being off center varied by game.

I know because I ended up with a plastic dashboard and metal frame from different games with offset holes.

But I don't remember which games were centered and which were off center.

You may be able to tell from the gauge overlay.  I think this one is from Outrun 2 and is off center.  I think Daytona was centered.

I ended up cutting a new centered hole in the metal frame. 
(https://uploads.tapatalk-cdn.com/20230915/5b1f85503093d6919f34739c625aaf3b.jpg)
Title: Re: Twin Cabinet Build
Post by: BadMouth on September 15, 2023, 02:34:52 pm
Found a pic from an ebay auction of the same overlay with a centered hole.(https://uploads.tapatalk-cdn.com/20230915/23a721e13c0a779104fc04e2c62d6abf.jpg)
Title: Re: Twin Cabinet Build
Post by: Fursphere on September 15, 2023, 02:41:11 pm
Interesting.   Mine are from Daytona 2 cabinets, I suspect they were pulled from a twin cabinet setup.  (they were on pallets when I bought them...  never saw the original cabinets).  One of them is cracked on the top pretty bad (but not broken), so its going to take some epoxy / bondo work to repair it. 
Title: Re: Twin Cabinet Build
Post by: Fursphere on September 15, 2023, 03:54:47 pm
Here is mine (offset) for reference. 

Title: Re: Twin Cabinet Build
Post by: Fursphere on September 20, 2023, 10:54:20 pm
Got the Fanatec CSL DD Base and wheel mounted up with the Sega Dashboard.   Still some work to do, but it fits overall.   Its a shame the Fanatec Nascar theme wheel is so much for what is essentially a button less wheel.
Title: Re: Twin Cabinet Build
Post by: BadMouth on September 21, 2023, 06:54:11 am
Sweet!

I'd cover the stainleas view button plate carbon fiber vinyl wrap so it matches the gauge cluster.
Title: Re: Twin Cabinet Build
Post by: Fursphere on September 21, 2023, 10:16:02 am
Sweet!

I'd cover the stainleas view button plate carbon fiber vinyl wrap so it matches the gauge cluster.

That's a good idea.  I was thinking about using the laser cutter to cut out a new bezel - maybe plastic or something, then wrapping it.

And speaking of the 'view buttons' - any idea what size bulbs those are?  I've dug through the Sega manuals for Daytona, Sega Rally, and a few others and I couldn't find a reference to a replacement bulb anywhere.    I'd like to swap them with LEDs, as a have a pair of PACLED64 boards I'd like to use for this.  Otherwise I'll have to build a separate relay board with independent power or something.

EDIT:  They appear to be #51 or #53 bulbs.  Finally found a reference on there. 
Title: Re: Twin Cabinet Build
Post by: Fursphere on September 25, 2023, 09:26:48 am
Got the shifter mounted over the weekend.   Its pretty rough right now, I'll pretty it up later.  It's very sturdy, but there is a little flex in the dashboard backing plate itself.  I made a bracket for the bottom to fix that, but I need to get the cabinet top back on the base and properly aligned before I can mount that.   Only I get some proper bolt and do a little more cleanup work, I think I can create and 3D print a wedge piece that'll  cover up everything.   The wood block is just a temporary spacer.  quick and dirty. 

The Fanatec shifter almost fits in the same footprint as the original Sega shifter, but is offset enough were I can't really use the original Sega shifter top cover place.  Oh well.
Title: Re: Twin Cabinet Build
Post by: Fursphere on September 27, 2023, 07:57:57 am
Worked on overall alignment issues last night.   It seems the hardest part of this build has been getting the two cabinets as close to perfectly aligned as possible.  Small imperfections in the base leads to gaps and non-square alignment in the heads up top, which then shows up with the topper installed.

I'm not sure I'm happy with the shifter being in the default Sega cabinet position.   Feels too high when messing around with it, but its pretty dang close to the stock shifter.  I'll have to do some play testing.


Title: Re: Twin Cabinet Build
Post by: bobbyb13 on October 02, 2023, 08:08:23 pm
Continues to look awesome.
My approach has always been if I'm making this thing from scratch even if I'm using some original parts I very well just might rethink the ergonomics of things like the shifter you are talking about.
Make it work for you, I say!
Title: Re: Twin Cabinet Build
Post by: Fursphere on October 02, 2023, 09:50:48 pm
Thanks!   

Here is where I'm at as of tonight.    Did a bunch of painting over the weekend, installed the t-molding, and bolted just about everything together.  The M6 bolts I need to mount the second Fanatec DD should be here tomorrow, so I can get that installed.  Then its back to working on the dashboards...  Then the floor boards...  Then the shifter and handbrake mounts...  Then the button wiring...   And the speakers....  and amps..  and bass shakers...   and the race leader lights...  and then maybe some side art...  :lol

Please excuse the mess than is my front room.   
Title: Re: Twin Cabinet Build
Post by: BadMouth on October 03, 2023, 08:54:56 pm
Dunno what it is, but the step of adding t-molding is some kind of threshold between screwed together wood and real arcade machine for me.  Looks awesome.
Title: Re: Twin Cabinet Build
Post by: Fursphere on October 14, 2023, 07:09:43 pm
Over the past week I installed the speakers, amps, bass shakers, dashboards, VR buttons (wired to I-Pacs, no illumination solution yet), and built the LED light bracket for the topper.  The bass shakers aren't cranked way up - but they add just enough to really improve the overall experience.  These two Arua transducers are actually left over from my original driving cabinet.  Knew I'd use them some day.

The LEDs are RGB with a remote (that works through the topper).   I used aluminum 1/16" x 1" strips and built the frame.  The LEDs themselves are just some cheap $15 kit off ebay.   Being able to DIM them down so they're not blinding is really nice.  They also remember the last state they were in when the power is lost, so they go on/off with the left cabinet/PC. 
Title: Re: Twin Cabinet Build
Post by: buttersoft on October 15, 2023, 06:22:10 am
great stuff. I really like the idea of RGB LED's for the marquee. Will let you adjust the colour temp until it's right, and also setup some cool effects in MAMEhooker if you want.

I've also 100% got to look into some bass shakers at some point :)

Title: Re: Twin Cabinet Build
Post by: Fursphere on October 18, 2023, 03:55:23 pm
Got one of the shifter braces installed.   Need to finish the other one still.   Its kinda ugly (needs a little more shaping), and the welds suck because the gas regulator on my MIG blew up, so I was welding without shielding gas (argon/co2 if you're curious).  Always something.   I'll pull it off and paint it when I finish the other one.  But it completely eliminates the little bit of flex the shifter had.    I was also able to lower the shifter about 1/2", which made it feel a lot more like the stock Daytona shifter location.  So far I'm happy with it.   

I'm also experimenting with the Mini Stream Deck.  I had them (two of them, one on each cab) on my standup arcade cabinets, and came to the conclusion that they didn't really add any value there.  So I moved them over to the twin cabinet to see if I can find use for them.    :dunno   At least I got them cheap on eBay if nothing else.   :)

Title: Re: Twin Cabinet Build
Post by: buttersoft on October 18, 2023, 05:43:59 pm
With my cabs i used to find that people, not even just kids, would push buttons randomly, and the easier the buttons were to reach/see the more they got pushed. Moving commands like exit-game and test-menu buttons off the wheel was a must. I went to a pair of G25 wheels, which have a dozen buttons on the shifter, making them much more likely to be ignored. So i think that pad is a good idea :)
Title: Re: Twin Cabinet Build
Post by: Zeosstud on October 20, 2023, 11:34:50 pm
That looks like it is going to be a hell of a good time!!  Hope you enjoy the heck out of it and I hope you can manage to get Rush 2049 working in network mode even semi reliably.. :-)

Zeosstud