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argh! screwed up on drilling and need help!!!
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Nannuu:
You would need a screw with larger than a 3/8" head which is usually found on very large screws.

You may also be able to find some Truss Head Screws since they are low profile and have very large heads.

OR TRY SOME OF THESE OPTIONS?:

Hex Drive Threaded Inserts
http://www.rockler.com/ecom7/showdetl.cfm?&DID=6&offerings_ID=364&ObjectGroup_ID=72&CATID=22

Barbed Threaded Inserts
http://www.rockler.com/ecom7/showdetl.cfm?&DID=6&offerings_ID=5730&ObjectGroup_ID=72&CATID=22

Solid Brass Connector Bolts, Cap Nuts & Cross Dowels
http://www.rockler.com/ecom7/showdetl.cfm?&DID=6&offerings_ID=10299&ObjectGroup_ID=72&CATID=22

Decorative Washers
http://www.rockler.com/ecom7/showdetl.cfm?&DID=6&offerings_ID=305&ObjectGroup_ID=408&CATID=22
rampy:
Nannu, I love your diagrams.  You've got to (time permitting) create more for some other common byoac questions...

I believe people have used retaining washers (they are on peg boards at Home Depot -- in the nuts and bolts aisle ) on top of the lexan before with wood screws -- but not exactly in the configuration you are talking about. (how about a pic hulk?) Usually in the four corners of the lexan to secure it (I believe Chris's cabinet has that config and you can see pics if you find his site via his profile - www link)

can't you just drill through the wood some more?  Do the lexan holes line up with the joystick holes ? *THAT's* the question!

*shrug*
hulkster:
wow, that pic is awesome.  helps so much.  i think im going to get a threaded insert and put a screw in that.  that way, i wont have to worry about going all the way through.  again, thanks for the help!
Hoagie_one:
i like teh decorate washers myself
Nannuu:
The decorative washers would be the cheapest and the easiest.  And I think they look nice as well.

If anyone needs diagrams I'd love to help them.  I can always use it for my website later anyway,
or if you need diagrams for your site don't hesitate to ask!  I'm fairly quick with Coreldraw.
I've been reading this site for months now and I'm still diddling around with my control panel design
and don't understand some of the mounting techniques for a lot of this stuff (especially the trackball)
so it would end up helping me too. :)
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