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drilling new holes into a metal CP
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Nemss316:
Ok, my control panel is made of thin metal. I just need to drill some more holes in for my extra buttons. What size drill bit will I need? I've seen a couple of different posts on this, but am wondering what the size is?
More Cowbell:
Use a 1 and 1/8" hole saw. It's different from the standard spade bit that you can use for wood panels. It's round and has sharp pointy teeth.
(+_+):
Or you can use a knockout punch. Nice and very clean holes.

http://www.irvansmith.com/scart/punches-knockout-punches-c-3_54_56.html
Nemss316:
Thanks! I'll try the 1 1/8" hole saw. I've seen some good cuts with this bit before, I just needed the size. My marquee and CP overlay are in, so i can get everything hooked up. i'll post my pics once i'm done!
grbgemen:
i used a step bit.  after about 12 holes, the bit was dull.  really had to force it to cut the last 4.  the bit went all the way up to 1 and 1/8".
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