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uroMAMEstyx : Project done (2007.12.10)
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superbigjay:
Marquee Retainer (part 2 of 2)
------------------------------
All right, this is the continuation of the previous post...
(forum limitation of 8 pictures)

6. Paint those retainer.  3-4 coats using a spray can of semi-gloss
   black.  10 min interval between coats (pic#1)
7. Add a piece of foam tape on each retaine to protect the plexiglass
   from being scratched. (pic#2)

Trim the artwork.
--------------------------------
1. Separate the side logos using the table saw (pic#3)
2. create templates to use with router's flush bit.
3. Center the artwork with the template (pic#4)
3. clamp the template on the artwork and route it! (pic#5)
4. you're done.  Just need to clean it up... (pic#6)

Jay  :cheers:
superbigjay:
All right, las update for tonight...

Install the side logos and marquee
-----------------------------------
1. Install the marquee using the retainer (pic#1) and the painted screws (pic#1)
2. Install the side logos, secured into place with foam tape (pic#2 and pic#3).
   Still have to clean the stainless surface.
3. Light up the Marquee and take a picture  ;D

soon, I should connect the side logos led strips to see how they look when lit...

Jay  :cheers:
bfauska:
 :applaud: lookin good
superbigjay:
Today was template day!

I decided to build my control panel template.

1. mouse template
----------------------------------------------------
first step was to do the trackball hole template (3 inches). 
I used an adjustable hole cutter.  It took me 2 trials to get
the right size (pic#1)

2. push button/joystick template
----------------------------------------------------
The other template was for the action buttons and joystick.
I took my CP overlay (pic#2) and put a piece of scrap mdf under it.
Drilled some pilot holes (pic#3).
Then with my drill press, I drilled 1 1/8 holes in the scrap mdf piece.

3. Route the CP template
----------------------------------------------------
Now, equipped with my holes templates I was ready to route the main CP template.
With my power drill, I drilled 5/8 holes using a spade bit aligned on the pilot holes
(pic#4).  This hole is just big enough to insert my router's flush bit.
Once all holes drilled, I clamped the template over the CP and turned the router ON.

So now, my CP template is ready to use (pic#5).

I'll continue tomorrow...

Jay  :cheers:
superbigjay:
Hola amigo!

tonight, a big decision was made : top or bottom mount the joystick.

I spend the last 2 days trying to figure out if I should mount the joystick on the bottom or on the top of the CP.
I wanted to mount them from the top to have the longest shaft possible, but wasn't too sure on how to proceed.

So I decided to finalize my templates (joysticks+trackball) and see how they look when bottom mounted.

First, I have 2 routers.  One of them already had the t-molding slot cutter on it.  Being on the lazy side,
I decided to route the t-mold slot on the CP.  So I did 2 trials to adjust the height to match the 5/8 mdf + 1/8 plexi
and route that slot (pic#1)

Then, I traced the outlines for the joystick bases and the trackball hole and mounting plate.
The holes were roughly cut by first drilling a hole and then using the jigsaw. (pic#2)
Then I installed guides (nailed into place) and used the router's flush bit. (pic#3)
Trackball hole was cut as is.
The others were cut 1/16 wider than drawn.  Those will be used with the router bushing kit.

Then, I tried the 2 joystick template with the bushing and tested how they look
when bottom mounted.  The joystick height seems appropriate, so I didn't
bother to try the top mount. (pic#4)

So that's it for tonight,
If this post doesn't make sens, it's because it's too late and I need to get some sleep.

PS:
The next post will start the page 6  >:D
PPS:
The 31st, it's my nephew's birthday.  He's gonna be 10.  we're going to celebrate on Nov 10th.
I told my sister that we're gonna do the party at my place and that I should have the cab functional
(might not be 100%, but pretty close).  wish me luck  >:D

Jay  :cheers:
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