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lexan vs. crystallite

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Silverwind:


--- Quote from: Smittydc on March 06, 2003, 09:48:28 am ---Silver,

The crystalite works fine.  I've used it on all my control panels -- it cuts nicely, resists scratches well, and I had no problem drilling holes in it (with a piece of scrap wood clamped on the back for support, of course).

In fact, I was just cutting and dremmeling some yesterday for a new project.

--- End quote ---

Ok.. I guess i'll buy the crystallite and see what happens hehe :D

I'll just use a router to cut off the edges and then drill bit to drill the holes..

did you have any problem with "melting"?  I have heard that sometimes ifyou drill fast it sort of melts a little bit..

Smittydc:

Well, I found that using a normaltype-drill bit (the one shapped like an arrow) rather than the hole cutters (shaped like a donut) worked better.  I'd drill a little slowly to get it started and then crank it up.  Definitely clamp a piece of wood behind the crystalite and attach both to your workbench to keep it from moving around.

If you're comfortable with your router and have the proper drill bit, a nice trick is to put the overlay on top of your pre-drilled wooden control panel, drill small pilot holes, and then rout out your button holes -- its works very smootly.

<also, I know there are proper names for those drill bits, I'm just too lazy this morning to look them up  ;D>

Tiger-Heli:


--- Quote from: Smittydc on March 06, 2003, 11:06:43 am ---<also, I know there are proper names for those drill bits, I'm just too lazy this morning to look them up  ;D>

--- End quote ---

Spade bit and hole saw ;-)

SNAAAKE:


--- Quote from: Smittydc on March 06, 2003, 11:06:43 am ---Well, I found that using a normaltype-drill bit (the one shapped like an arrow) rather than the hole cutters (shaped like a donut) worked better.  I'd drill a little slowly to get it started and then crank it up.  Definitely clamp a piece of wood behind the crystalite and attach both to your workbench to keep it from moving around.

If you're comfortable with your router and have the proper drill bit, a nice trick is to put the overlay on top of your pre-drilled wooden control panel, drill small pilot holes, and then rout out your button holes -- its works very smootly.

<also, I know there are proper names for those drill bits, I'm just too lazy this morning to look them up  ;D>

--- End quote ---
You didnt say anything about goin backward?

I think the bit you are refearing is called a spade bit right
?
Silverwind,you can use a spade bit and go backward and have perfectly drilled holes.gotta clamp a piece of wood though..otherwise you just break it..
Here is a picture of melted holes using spade bit.

Might have to copy and paste to see the pictures.
http://snake11417.tripod.com/sitebuildercontent/sitebuilderpictures/panelplexiholed.gif



DeathMonk:

I purchased 1/8" thick lexan at a local "plastics" shop and payed a lot less that what I would have payed for regular plexi at a hardware store.

-use lexan.

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