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"The Varsity Club" Dual Monitor Arcade *Reconstruction has begun* 12/29/09

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mccoy178:
I almost have the box complete.  I may change the sides to mdf, so this reply may be bunk before it's all over. 

First, I attached the front(side towards the monitor).  I always attach the front and the back pieces first, so I know what angle to cut the sides.  I used glue, brad nails, and blocks to attach the pieces:



After attaching the front, I began on the back.  First, I cut the piece to the heigth I wanted.  I have a one inch difference from the front to the back.  I may change this, as the Golden Tee Live I measured had a 3" drop over the same distance, 18"'s:



Like the back, I cut the piece to fit and attached it.  I also cut out slots on both sides for pinball flipper buttons.  More on that later.  Next, I began work on the sides.  First, I cut the side to fit on the bottom:



Second, I secured the side to the bottom.  This allowed me to work with the piece to mark and route the proper angle:



Next, I laid a piece of plywood on the cp box.  I was able to use how the board rested to mark the angle with a pencil:





Next, I nail gunned a guide strip next to my pencil line so I could use the router to flush up the angle.  Here is the finished side with the guide still attached:



That's all for now on the cp box.  I may switch to mdf on the sides for powder coating purposes, but more info to follow on that.

mccoy178:
Until I figure out what I want to do with the cp box, I decided to start the cabinet.  I went to a local bar and took detailed measurements of their Golden Tee Live machine.  I definitely want one of those. :hissy:  Anyways, I drew up my cabinet in Illustrator and used the laptop to layout the measurements on the mdf board.  I bought three sheets at Lowe's.  I only needed two. I was able to make both sides out of one piece of mdf.  My cabinet will have measurements very similar to the new Golden Tee machines with just a primary change in asthetics.

Here is the laptop with the drawing of my cabinet.  I saw it squint as it's not used to seeing daylight:



I used a five foot ruler to measure out the sides:



I cut out the first side with a jig saw.  Once I had completed that, I used the first side to roughly cut out second side, again with the jig saw:


Here is the router bit used to flush the two sides:



Here are some close ups of how I made both pieces flush.  I used pieces of oak and three inch clamps to hold the pieces snug to each other:









I'm not a huge fan of the MDF dust:



All in all, I'm very happy with how it went.  I did make a mistake on the first side I made, so I'm glad I bought three sheets.(I left out the flat part in front of the cp, so the monitor had a pretty long run :banghead:)  It sucks to see that mistake after feeling a sense of accomplishment. :banghead:  But, it wasn't hard to make the new sides, so all was well. 

mccoy178:
That's all for now.  I will hopefully be posting the measurements I have taken of the Golden Tee Live for future users.  Also, the epoxy did not hold on the cp.  I am going to use carriage bolts to hold them together.  I'm okay with that.  What's a guy to do?  Listen to good advice?  Nah. :dizzy:

mccoy178:
After some extensive research, there is no one in Central Ohio with the capabilities to powder coat mdf. :badmood:  So, with that said, time to get out the rollers and get to the wet sanding.

mccoy178:
I've continued with the cabinet this week.  Here are some pics of the bottom being made, the coindoor area in construction, and the whole shabang just hanging out.  I also redid the cp box with mdf on the exposed sides and lowered the back part an extra inch for Golden Tee purposes.  I hope to get a start on the wiring tonight.

Here is the steps I took to make the bottom.  I am using 4" castors from another cabinet and they stick beyond the bottom about 2"'s.









Here is the cabinet sitting in all its young glory.  Talk about a motivator!

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