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Neotec NT-500DX Repair

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Rocketeer2001:
Ah, yes that makes sense. I'm feeling a little lazy now, so I'll skip that IC test and just hope for the best with the cap replacements.

I ordered the caps and now we wait.
For anyone else that needs to assemble a cap kit for one of these monitors, here's a complete list I compiled:

CHASSIS BOARD
C504   400v, 330uf   
C510   50v, 4.7uf   
C545   35v, 68uf   *
C582   50v, 10uf   
C951   50v, 1uf   
C953   50v, 1uf   
C948   50v, 1uf   
C935   50v, 1uf   
C952   50v, 1uf   
C901    50v, 4.7uf   
C907   50v, 10uf   
C922   16v, 22uf   
C585   16v, 100uf   
C523   25v, 100uf   
C505   16v, 100uf   
C949   50v, 1uf   
C910   50v, 10uf   
C922   16v, 22uf   
C519   25v, 470uf   
C527   16v, 100uf   
C507   16v, 100uf   
C525   16v, 1000uf   *
C501   25v, 470uf   
C530   25v, 1000uf   *
C520   160v, 22uf   *
C521   100v, 330uf   *
C305   25v, 470uf   
C325   25v, 100uf   
C323   25v, 1000uf   
C744   100v, 47uf   *
C745   16v, 22uf   
C722A   200v, 22uf   
C722   200v, 22uf   
C623   16v, 22uf   
C601   16v, 100uf   
C607   16v, 47uf   
C612   50v, 4.7uf   
C613   50v, 4.7uf   
C615   16v, 47uf   
C715   50v, 4.7uf   
C773   50v, 4.7uf   
C774   50v, 4.7uf   
C772   50v, 4.7uf   *
C704   50v, 10uf   
C703   35v, 100uf   


NECK BOARD
C276   200v, 22uf   *
C263   250v, 1uf, NP   *can be 400v 1 uf
C203   250v, 1uf, NP   *
C233   250v, 1uf, NP   
C274   16v, 47uf   
C272   16v, 47uf   
C270   16v, 47uf   
C290   16v, 47uf   
C292   16v, 47uf   *
C280   16v, 47uf   
C279   16v, 47uf   *
C244   25v, 22uf   
C288   25v, 22uf   
C296   16v, 220uf   *


INPUT SIGNAL BOARD
C105   16v, 100uf


* = caps that cannot be physically larger due to space limitations


TOTAL OF EACH SIZE
(1) 400v, 330uf
   
(3) 250v, 1uf, NP
   
(3) 200v, 22uf
   
(1) 100v, 47uf
(1) 100v, 330uf
   
(1) 160v, 22uf
   
(4) 50v, 10uf
[8] 50v, 4.7uf
(6) 50v, 1uf
   
(1) 35v, 68uf
(1) 35v, 100uf

(2) 25v, 1000uf
(3) 25v, 470uf
(2) 25v, 100uf
(2) 25v, 22uf
   
(1) 16v, 1000uf
(1) 16v, 220uf
(6) 16v, 100uf
(4) 16v, 22uf
(9) 16v, 47uf

TOTAL = 60

lilshawn:
if you need to replace high voltage non-polarized caps, and are unable to source them (often 50v is the most you can get these days) you can take 2 of an acceptable voltage rating.... but DOUBLE the uF rating...

for instance if you need a non-polarized 1uf cap with a 200v rating, then get two 2.2uf 200v caps which will be close enough

then take the 2 negative leads and solder them together and insulate the lead (solder mask, glue, paint, nail polish, whatever). this will give you a capacitor with 2 "positive" leads that you can use in place of the non-polarized cap.

Rocketeer2001:
Shawn, that's a handy tip in the event I need to replace those non-polar caps; I didn't know that could be done, so thank you very much for that info!
For now, it seems I don't have to worry about those because I replaced all the caps with the exception of those 3 non-polar ones on the neck board, and I re-used the big filter cap (C504) and.... it turns on!!!!!   ;D

These caps were definitely bad:
C272
C525
C276
C585, C527, C507, C505

These ones were surprisingly ok and sometimes even better than my new ones:
C296
C325
C744
C521
C922, C623
C907, C582, C910, C704

All other caps were low on their uf rating or had a higher ESR reading, and was just time for them to be replaced.

Initially the screen was mostly white with some raster lines, so I turned down the 'screen' brightness on the flyback and there was the good ol' "No Signal" message! I then tried to fiddle with the focus on the flyback because the image looked a bit fuzzy. Didn't seem to matter which way I turned it, it either got fuzzier or less fuzzy. Then I remembered reading a post where someone else had a similar issue and the solution was to remove the glass and clean it and the monitor. It worked! Glass and screen were both gross.

A couple final issues:
1. Looks like the image has barrel distortion (curling in at the corners). Not sure if this will go away after it has a proper signal and not just the "no signal" message.
2. Image is rotated a bit. On the D9200 it had a pot on the chassis board for adjusting this, but I don't see one on this board. Is this something I can adjust in the OSD menu?
3. The menu doesn't pop up when I push the 'menu' button on the switch board. I'm going to go test the switches to make sure they work. Perhaps they only function when a signal is present?

lilshawn:
great, glad to know you got it sorted out!

yes, the menu only displays when the signal is present... as the adjustments you make are specific to that resolution. and each resolution has its own settings.

Rocketeer2001:
I can't tell you how happy I was that it just fired up and I don't have to mess around hunting down transistors, resistors, or mosfets. So far, I'm a fan of the Neotec over the D9200 and I haven't even played a game on it yet!

I rewatched that first video from youtube I posted. Near the end he goes through the OSD menu and it has all the adjustments I need to correct the issues I'm seeing.

I'll wheel this machine over beside the other one tomorrow to hook up the game board and see how it looks before I do the big swap. Any tips or tricks I should know about removing/handling a monitor?

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