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Best way to widen a buttonhole with plexi already installed?
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1500points:
i'd personally use the dremel, but if you are super concerned about dust.....use a soldering iron and work the hole to the size you want then trim the slag with an exacto.

soldering iron is a wonderful secret tool for working with plexi.  :)
epac90:
Thanks guys, I used a half-round file and just took my time with it.  It got just a little dust around the inside of it, but not much.  Also, I have the big silver knob that they offer, either 1.5 or 2 inches and it covers what little dust got in under the plexi.  Just couldn't bring myself to disassemble it, as I am getting to the burnt out stage and am really wanting to finish it badly lol.  It came out good though.  :cheers:
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