I decided to go with adhesive vinyl instead of painting because: a) I had a very pregnant wife in the house, and b) I now have a very young son in the house. I don't like the idea of paint fumes, which are not recommended.
1 - I first tried some relatively thin black vinyl that a friend gave me. It was too thin to handle easilyly & creased too easily & I couldn't squeegee out the bubbles, even using a bit of adhesive-backed vinyl solution. I tried this about 3x, cursed, & gave up.
2 - I browsed the internet & eBay for porous vinyl to see if there was an option that would let an amateur like me get bubbles out more easily. I came across auto wraps that supposedly have air channels in them. I settled on this one:
http://www.ebay.com/itm/160866910681I bought 1 sheet in & applied it to the right side of the cabinet head. I used *lots* of water with a little dish soap. I removed the entire backing paper, laid the vinyl adhesive side-up on the floor, put a thin film of soapy water on its entire surface, wetted the cabinet too (after cleaning the primered surface with ethyl alcohol & a clean rag, keeping the surface in question vertical--no room to lay the machine down), and placed it by hand relatively carefully.
This material is pretty durable & I was able to yank off & apply tension & squeegee back & forth (with a wetted baby burp cloth) a few times until it looked quite good.
To get the last few bubbles out, I wrapped the wet burp cloth twice around a CD jewel case & used the case's rounded edge to squeegee. Out spurted little sprays of soapy water here & there from underneath the vinyl. Not bad!
I then trimmed the excess vinyl around the panel, leaving a little extra. I folded the extra material over & slit it at corners. It didn't stay down very well.
I added the SWEPI decal & with the same process described above. It was a bit thinner & brittle & more fragile relative to the new vinyl auto wrap.
The next day, I added red T-molding, cutting "V"s out at the corners & bonking it in w/ a rubber mallet, & I made sure to capture the extra folded-over vinyl material under the T-molding.
I think it looks pretty good. Granted, it could better, but this sort of work isn't my forte (painting, sanding, molding, smoothing, etc. etc.). The vinyl is a very close match to the original sticker, in terms of shade of black & gloss level.
The stickers for the cabinet sides will be quite a challenge--tons more surface area to make smooth, need to remove the head (heavy w/ monitor!) & lots of hardware. Maybe I'll flip it on its side for this part...I've already bought 2 more auctions of that vinyl to which I linked above. 1 auction is enough to cover both sides of the head, & 2 more auctions will cover the 2 cabinet body sides.
I've got the left head decal removed & am in the tedious process of removing all of the adhesive left behind. I could really use some tips on adhesive removal. I've tried peanut butter, alcohol, Goo-Gone, rags, paper towels, razor blades, excessive rubbing with my thumb until I get blisters, etc. Nothing works quite well--it's such a pain. ANY TIPS!??!?
Thanks,
-Jason