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Element 5 - A small bartop (FINISHED)

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Donkbaca:

Just use the router to cut the plexi.  It cuts like butter

justinjstark:


--- Quote from: Donkbaca on February 22, 2011, 07:50:07 pm ---Just use the router to cut the plexi.  It cuts like butter

--- End quote ---

I'm wondering how to cut an 18x24" sheet nearly in half with a router.  Man, a router table with a fence would make this so easy.   :dunno  I guess I could set it atop two boards with the gap between the boards where the router bit will go.  The flush-trim bottom-bearing bit might work well here.  Hmmmm...I will have to give this a go.

Donkbaca:

Easy.

Get your flush trim bit, mark the plexi with where you want to cut it with a marker.  clamp the plexi to a board with a straight edge and line up the marker line with the straight edge.

go to town with the router

the end

justinjstark:


--- Quote from: Donkbaca on February 22, 2011, 08:01:03 pm ---Easy.

Get your flush trim bit, mark the plexi with where you want to cut it with a marker.  clamp the plexi to a board with a straight edge and line up the marker line with the straight edge.

go to town with the router

the end

--- End quote ---

This works wonderfully.   :applaud:  I wasn't so sure about routing right down the middle of a piece of plexi with a straight cutting bit.  Turns out it works great.

I cut the plexi to size, taped off the viewable area, and painted the outside area with black spray paint.  I put it in and I can finally say:

THIS PROJECT IS FINISHED!!!

I'm sure I will still work on the front end and do lots of tweaking but I think I'm calling it the cab done.  Thank you all for your great ideas and help throughout this build.   :cheers:

PS: Sorry about the bad camera-phone pictures.

Termin8tor:

Congratulations, excellent build and very well documented. :cheers:

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